Page 9 – The DIY Life

Bluetti AC200MAX Portable Power Station – Unboxing & Review

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October 28, 2022

Bluetti AC200MAX Portable Power Station – Unboxing & Review

Have you ever needed power when camping? Or perhaps you’re somewhat addicted to your hobbies and can’t bring yourself to leave them at home when you head out.

We live in a world where almost everything requires electricity, even our watches can’t go more than a couple of days without a trip to the charger, so having a convenient power source is really handy, and that’s where the Bluetti AC200Max comes in.

The AC200Max is an expandable portable power station designed to keep you powered when you’re away from home, or even powered in your home in the event of a power outage.

Here’s my unboxing and review video, read on for my written review:

Where To Buy The Bluetti AC200MAX?

The Bluetti AC200MAX is primarily available from Bluetti’s web store or from Amazon, but they are also stocked in a range of local camping, 4×4 and outdoors retailers.

Bluetti’s Web Store (USA) – Buy Here
Bluetti’s Web Store (Australia) – Buy Here
Bluetti’s Amazon Store (USA) – Buy Here
Bluettis Amazon Store (Australia) – Buy Here

Unboxing & First Look

The Bluetti AC200Max arrives in a large brown unbranded box and within that is the second branded box that you see below, so it’s well protected during delivery.

In the rather sizeable internal box, you get an AC adaptor, a neat drawstring bag with some additional charging cables, and the usual manual, QC documents and a warranty card at the top.

Unboxing The AC200MAX - Charger & Accessories

Then the AC200MAX in some foam inserts below it.

It’s a fairly compact all-in-one unit that combines a 2048Wh battery pack with a smart 2,200W pure sine wave inverter.

In the drawstring bag is a bundle of cables. You’ve got three charging cables – a PV cable that has standard MC4 solar connectors on it, a car charging cable that’ll plug into a cigarette lighter, and an XT90 to aviation-style plug that connects these cables or others to the AC200Max. Bundled with them is the power cable for the AC adaptor.

Solar Charging Cable With MC4 Connectors

You also get a sleeve with a warranty card and a basic user manual that walks you through how to use the power station and what settings are available.

The internal battery is made up of Lithium Iron Phosphate cells, which are rated for 3,500 cycles when charging to 80% of the original capacity. Given that this is intended to be a portable power unit that you take along with you when you need it, you’re probably unlikely to be using close to 80% of a cycle every day, but even if you did, you’d still expect to get almost 10 years of life out of the battery.

The battery capacity can also be expanded up to 8192Wh by adding their B300 or B230 expansion batteries, which plug into the expansion ports on the side.

Thanks to the high-capacity battery, the AC200MAX isn’t exactly light. At 28kg, it’s not something you quickly throw into the back of your car, it’s a two-handed job at the very least. It is reasonably compact though, being 420mm wide, just under 400mm high and 280mm deep.

On the front panel, we’ve got the power button and a 4-inch touchscreen used to display the battery’s charge capacity, and energy being drawn, control the inputs and outputs and adjust settings.

The touchscreen is resistive rather than capacitive, which does require a firmer touch. However, it is still quite sensitive and is probably a more reliable option considering it might be used in situations where you’d have gloves on or have water on your hands.

Charging Options On The AC200MAX

To keep your battery topped up, the AC200MAX gives you a number of ways to recharge it.

You can plug it into a standard wall outlet, hook up a solar panel, charge it from your car, plug it into a generator, charge it from another battery source like a 12V battery bank, or use a combination of inputs together.

Included Accessories and Charging Adaptor

The beefy AC adaptor charges the battery at 400W and also has an internal fan for cooling, so it’s not going to be silent. Using this adaptor, you should be able to charge it up from empty to full in 5 to 6 hours.

There seem to be a few slight differences between the models available in different countries, it looks like the American version can charge at 500W. You can also add a second AC adaptor if you’d like to improve the AC charging time, you’ll obviously need to buy the second adaptor separately though. It looks like the separate adaptor is supplied with a barrel jack to XT90 connector, so you’ll plug it into the aviation port alongside the other charger.

The solar input supports a maximum of 900W with an MPPT charge controller, which reduces the full charge time to about 3 to 3.5 hours. You also don’t have to use their own branded solar panels, the solar input is a standard MC4 connector, so you can use it with 3rd party panels that have an open circuit voltage of 10-145V.

Combining both the AC and solar inputs, you can do up to 1300W using dual charging on AC and solar, so you could fully charge your battery in under 2 hours although I’m not sure how practical it is to use both inputs simultaneously. I’d imagine that you’d be using solar when you don’t have an AC outlet available and you’d be using the AC input to charge your battery when you get back home again, in which case you probably wouldn’t be setting up solar panels in your yard. But it’s nice to have the option to be able to combine them if you find the need.

The car charger is also an option, although it is the slowest charger at only 100W at 12V or 200W at 24V (although mine only managed 90W) so you’d need around 10 to 20 hours to charge up your battery. This is probably best suited for long road trips where you’re using the power in the evenings and charging the battery while driving during the day.

DC Power Options On The AC200MAX

To use the stored power, the AC200Max has 15 different outlets with a range of options to cover pretty much any power source you would have at home, and probably even a few extra.

From left to right on the front panel, you’ve got a 12V 10A DC cigarette lighter socket at the top, below that is a 12V 30A DC RV socket. Next to that are 2 12V 10A 5.5mm DC outputs. We’ve then got 6 USB ports, the two on the left are USB C ports supporting power delivery 3.0 up to 100W, alongside those are two 18W USB A ports and then two 5V 3A USB A ports.

I really like the inclusion of power delivery on the USB C ports, this means you can leave your bulky laptop charger at home and just plug directly into the AC200MAX and still get similar charging performance.

Charging A Laptop With USB C Power Delivery

Four Outlets To Provide 2200W Of AC Power

On the right side of the front panel are four AC outlets which each support up to 10A. The AC200MAX has a pure sine wave inverter that can provide 2200W of power continuously and can handle a surge of up to 4800W.

To give you an idea of what you can run on it, you could run your Nespresso machine like this for about 150 cups of coffee, or 100 cups of steamed milk and coffee.

Just Over 1000W Powering Nespresso Coffee Machine

You can run a standard refrigerator for around 10-20 hours, so you’ll be all set for a power outage at home. Mine uses around 120W with the compressor running, but it only runs for a few minutes every half hour or so, so I actually found I used about 30 to 40Wh per hour, so I’d get close to 50 hours of run time. This obviously depends on the size of your refrigerator and the technology used, smaller ones designed particularly for camping can run for around 6-10 days on a single charge of the AC200MAX.

Next, let’s try run something closer to the load limit, I’m going to power my Weber Pulse 2000 with it. This is rated for 2200W, so should be right on the limit of the AC200MAX’s continuous rating.

Weber Pulse 2000 Running On Bluetti Portable Power Station

I’ll start with one side, which should be 1100W.

That seems to be ok, so let’s add the second side.

We’re drawing a little over 2150W with both sides on their highest setting and the AC200MAX handles the power draw without any issues. In my video, you’ll hear that the fan on the side has come on as well.

Bluetti Mobile Phone App

Another awesome feature of the AC200MAX is smart control and monitoring through their Bluetti App. This allows your mobile phone to monitor and control your nearby Bluetti devices using Bluetooth.

You can create an account if you want to, but they also give you the option to just use the App without logging in. We can then select our device, which pops up in a list of nearby devices and can then monitor and control the AC200Max.

So we’ve got the AC output showing up as being on and we’re drawing almost 2170W.

Using The Bluetti App To Control The AC200MAX

We can control the outputs from the app. So if we turn off the AC output, the BBQ then turns off.

When we turn it back on again, the bbq comes back on again as well.

We can also turn the DC output on or off through the app, but there isn’t currently anything connected to it.

We can charge the Bluetti AC200MAX while it is being used, so let’s plug the AC adaptor in. Obviously, if the charging power input is lower than the power being drawn then the battery state of charge will still be reducing, just at a lower rate.

You’ll see the app is now showing that it is charging at a little under 450W.

I noticed the ring under the AC200MAX went orange when the state of charge dropped below 80%, so I presume this acts as a sort of battery level indicator.

Under the settings menu, you can change the display’s auto-sleep time.

The app is pretty good for getting an overview of what’s on and allows you to turn inputs or outputs on and off, but I think there is still a lot that can be added to it. I’d like to see some power usage trend data or even some information on an estimated run time at the current power consumption or estimated time to fully charged.

The same goes for the display on the AC200Max. It’s got all of the basics, power readings, output toggles and you’ve got a nice set of settings, alarm logs. But it would be nice to have a bit of trend data and some forecasting.

Additional Power Options On The AC200MAX

Lastly, if you’re addicted to your hobbies and want to take them with you, you can run a 3D printer like the Creality Ender 3 V2 for about 10-20 hours as well – depending on your hotbed, nozzle and environment temperatures.

That’s not it for power outputs, up top we’ve got two unsuspecting wireless charging pads that can each supply 15W, so they’ve got your mobile phone or airpods covered as well.

Wireless Charging An iPhone On The AC200MAX

One thing to keep in mind is that the onboard management system also uses some power to run, so you need to factor that into your calculations if you’re looking to run small appliances like a camping fridge or a WiFi adaptor for extended periods of time. Also, if you’re using it to power things like lights which are only on in the evenings then you should probably have the AC output turned off when you’re not using it to conserve battery life.

It does have an Eco mode which will shut off the AC output if it hasn’t been used for 4 hours in order to conserve battery life, but this won’t affect the DC outputs.

How Much Does It Cost?

Lastly, let’s talk about the pricing. The AC200Max is not cheap, it retails for around $2,800 Australian dollars or around $2,000 US dollars, so that’s a fairly substantial amount of money. But being an all-in-one solution, keep in mind that you’re buying a battery, charger, inverter and voltage converter all-in-one. If you had to try to build your own system with similar specs, you’d likely spend the same amount of money, if not a bit more and then you’d still need to find a place to mount them and carry them around, making the convenience of the AC200Max well worth the price.

Final Thoughts On The Bluetti AC200MAX

After using the Bluetti AC200Max for the past three weeks, I’ve had a chance to test it in a number of different scenarios and with a number of devices, and here are my thoughts.

I like the compact design, it is heavy but I’d rather have a heavy unit like this that is able to do a higher AC output and has a larger battery capacity. I think it strikes a good balance between size, weight and portability – at least for me. There are smaller and lighter options if you’re looking for something a bit more portable, but you’ll then be sacrificing battery life, so it depends on your needs.

The build quality is really good – there are a wide range of power options so you shouldn’t need to bring any other charging bricks, adaptors or converters with you and I like that all of the ports have integrated port covers.

The only thing I don’t like is that the AC adaptor is separate. I would have preferred to have some sort of standard AC input on the unit, which would just require bringing a cable along (likely one that I’m bringing already for my camera or portable fridge). Lugging another power brick around and not being able to charge it from mains if you forget the brick is a bit of an inconvenience. The AC200MAX is already pretty big, so adding another few centimetres to the top or sides to incorporate a charger probably won’t be that noticeable. I’d also like to see a faster charging option from mains power if you really need it, 5-6 hours is a long time if you’ve forgotten to charge it or need it in a hurry.

As I’ve mentioned earlier, I think there is some room to add additional functionality to the display and app as well. All of the basics are there, but if you like stats and graphs like I do, then you’ll probably also want to see some additional things like estimates on battery life remaining, or the time remaining to fully charged. It’ll also be nice to have some trend data to see how your power has been used over the past few hours or days. These are both things that can be changed with software upgrades, so hopefully they’ll get better over time.

So the AC200Max is going to be great for those wanting portable power to run larger appliances, or in situations where you’re going to be away from grid power for more extended periods of time. It’s also perfect if you live in an area that experiences frequent power outages.

Be sure to check out Bluetti’s website and web store to find out more about the AC200MAX or to get your own. Let me know what you think of it in the comments section below.

I hope the Raspberry Pi 5 is this good – Khadas Edge 2 Pro

Michael Klements

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October 19, 2022

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I hope the Raspberry Pi 5 is this good – Khadas Edge 2 Pro

Today we’re going to be taking a look at the new Khadas Edge 2. I can tell you upfront that this is one of the fastest SBCs that I’ve tried out, which is made even more impressive by its really compact design and power efficiency.

This is an Arm-based SBC (single board computer) that Khadas have recently launched and they’ve sent me their pro version to try out and share with you. They’re currently running an early bird offer until the end of October, so you can get the Edge 2 for $199.

Here’s my video unboxing and review, read on for the written review:

Where To Get The Khadas Edge 2

Khadas Edge 2
- Web Store – Buy Here
- Amazon – Buy Here
- Aliexpress – Buy Here

Equipment Used During The Review

USB C Screwdriver Set – Buy Here
Power Meter – Buy Here
Video Capture Box – Buy Here

Unboxing & First Look At The Edge 2

Like Khadas’ other SBSs, the Edge 2 comes in a branded, compact white box.

Within the box, you’ll find a warranty card, a basic quick-start manual and then the Edge 2 itself. It doesn’t come with a power adaptor, so you’ll need to purchase this separately.

The Edge 2 is powered by an 8-core RK3588S SOC, which has 4 A76 cores running at 2.25Ghz and 4 A55 cores running at 1.8Ghz. Graphics are handled by an integrated ARM Mali-G610 MP4 quad-core GPU running at up to 1Ghz.

There are two versions of the board, the Basic with 8GB of LPDDR4 RAM and 32GB of eMMC storage and then a pro version, which is this one, with 16GB of LPDDR4 RAM and 64GB of eMMC storage.

Taking a look at the ports around the edges, we’ve got two USB type A ports, the left one being USB 2.0 and the right one being USB 3.1, we’ve also got two USB type C ports, the left one being for power only and the right one being USB 3.1 with a display port. In the centre is a single full-size HDMI 2.1 port.

Alongside each USB C port is a small RGB indicator LED, the functionality of these can be configured in the software.

On the side of the board are three buttons, a power button, a function button and a reset button.

We’ve got three CSI camera connectors along the back.

You may have noticed that there is no Ethernet port, which is a little disappointing although the board does have WiFi 6 and Bluetooth 5.2, or you could just add a USB dongle.

Lastly, we’ve got a PWM fan header that we can plug their fan and heatsink into, we’ll take a look at that shortly.

Along the bottom are two IO ports with interfaces like I2C, SPI, UART, PWM outputs etc, basically what you would have had if the Edge 2 had a set of GPIO pins, and then two DSI display connectors.

Although you’ve still technically got the IO ports, they’re far less accessible than they are on a board like the VIM series, so this board seems to be primarily designed to be something like a media player or a low-power network device like a file server or a Docker server.

There are also some other features like dual microphones and a real-time clock with battery backup.

Edge 2 Active Cooling Kit

Khadas have also sent me an active cooling kit along with the board, this is sold separately for $25. The active cooling kit is only compatible with the Edge 2 and can’t be used with other Edge or VIM series boards.

From their website, it looks like they’re working on a version that’ll be sold in a really cool-looking case and will include the cooling kit within it, but that version is only going to start shipping in December.

If you’re using WiFi or Bluetooth, which is quite likely without an Ethernet port, then you’ll also need to connect the included antennas, which is possible to do with the active cooling kit installed.

So that’s a summary of the hardware, let’s try powering it up and see what it can do.

Flashing The OS With OOWOW

This is probably one of my favourite features of this board, the Edge 2 has an embedded service called OOWOW. This is basically a wizard that guides you through connecting your device to the internet, then it allows you to select an OS image from a list of up-to-date images and it’ll manage downloading and installing the OS so that the board is ready to run.

This system provides a much easier out-of-box experience, you don’t need to mess around with flashing microSD cards or onboard storage, and you don’t even need another computer. You just plug the Edge 2 in and you use the OOWOW system to download and install your operating system.

We’ll start by getting the board connected to WiFi as we don’t have an Ethernet port to plug into. Then we can select our installation image, I’m going to install the Ubuntu 22.04 image, which was last updated a few days ago.

Then we just let OOWOW do its thing, it’ll first download the image and then give you a prompt to install it. Once installed it’ll ask you to reboot and your Edge 2 will then boot into your operating system. You can also access OOWOW again to flash a different image using the function buttons on the side of the board.

YouTube Video Playback On The Edge 2

Now that we’re booted into the operating system, if we got to about you can see we’ve got 16GB of RAM and 64GB of eMMC storage. The processor doesn’t show up and graphics are unknown. We’re running Ubuntu 22.04, 64-bit, gnome version 42.4 and we’re running the Wayland windowing system.

Next, let’s take a look at opening the web browser and playing back a Youtube video. Let’s first check what resolution our display is running at. We’re going to try 1080P first and we’ll then try 4K.

So the monitor is set to 1080P, now let’s open up our browser.

If you watch my video at the beginning, you’ll notice how fast this board loads up the browser and web pages.

I’m opening up Big Buck Bunny and we’ll now go make sure it’s playing back at 1080P as well.

1080P Youtube Playback of Big Buck Bunny

In playing back Big Buck Bunny at 1080P, we dropped a few frames at the beginning of the video and it then continues to drop one every two to three seconds, but you really wouldn’t notice that. Playback is really smooth and there isn’t any stuttering. This is a very usable video stream at 1080P and 60 frames per second.

Next, I’m going to switch the monitor resolution to 4K and see what playback looks like at a higher resolution.

We’ll open up Big Buck Bunny again. Then let’s set it to now playback in 4K.

In playing back the video in 4K, we were immediately dropping more than half of the frames and there is a lot of stuttering even with a good connection speed and good buffer health. 4K playback at 60 frames per second from Youtube through a browser isn’t really usable, but like the VIM series you’d be better off using Android if you’re using the Edge 2 primarily for media playback.

Note: The browser uses software decoding. The Edge 2 supports hardware decoding on the player that comes with the OC, so it is able to play back local videos in 4K without any issues.

Linux Games

Running videos in the browser doesn’t seem to use the GPU, but playing games certainly does. I’ve installed a game called Super Tux Kart to try out.

This runs really well on the Edge 2, we consistently get a little over 100 fps and it runs smoothly with no lag or stuttering.

PS2 Emulation Using Aether SX2

I then tried a PS2 Emulator called Aether SX2, which allows you to play your old PS2 games. You’ll need to create an image of your Playstations BIOS in order for it to run, so there is a bit of setup involved.

To play games properly I also hooked up an Xbox One controller to the Edge 2. The controller is just connected to the Edge 2 using a micro-USB cable and you’ll need to install a driver for the controller to be recognised.

xBox Controller Plugged Into Khadas Edge 2

First up we’ll try Need for Speed Most Wanted.

This emulation is what impressed me the most on the Edge 2, there is a lot going on here, we’ve got other cars on the road, trees in the background, textures and shadows and the Edge 2 handled the game really well. I actually landed up playing this game a little too much, bringing back some old memories.

I then also tried GTA and that also played well, even with higher speed scenes like when driving a car. I struggled a bit in the beginning with the controller being an Xbox controller on a PS2 game with PS2 button prompts, but eventually got the hang of it.

So the Edge 2 is a great choice if you’re interested in running emulation software. I’d actually like to see if I can mount the Edge 2 along with a display onto my Xbox one controller as a sort of portable gaming platform, or maybe I should rather try to get an old PS2 controller working for that.

Khadas Edge 2 Power Consumption

As far as power consumption goes, the Edge 2 uses about 2.5W when Idle on the desktop, which is next to nothing for an SBC.

This goes up to about 6W when streaming 1080P video as we did earlier.

When playing games and we’re using the GPU as well, power consumption goes up to around 10W.

Active Cooling Kit & Fan Speed

The fan has PWM speed control that is managed through an app, so you can set it to automatically adjust its speed based on temperature or run at a fixed speed.

It is quite noisy, so I found running in auto was best as it then only came on intermittently. In automatic, I don’t think I ever heard it running faster than the low-speed setting, probably thanks to the large heatsink and not being in an enclosure.

The higher speeds can be really loud, as with most radial fan designs.

Some Things I Don’t Like On The Edge 2

Like with the VIM2 that I recently tried out in my Pi alternatives post, there are a couple of things that I don’t really like about the design.

I like that they have included the power, reset and function buttons, but I’d prefer these to be facing upwards or for them to be recessed slightly. When plugging in or removing devices or cables, I usually hold the board around the edges and the position of the buttons means I often accidentally press the power or reset button and kill the board while I’m using it. Maybe this is just a habit I’ve formed, but I tend to avoid gripping the PCB or touching the components on the board, so for me, this is the most comfortable way to hold the board.

Pressing Buttons While Plugging In And Removing Devices & Cables

I’m also surprised that they didn’t include an M.2 port on the bottom like they’ve done with the VIM4. This seems like a really capable daily driver, so the facility for some additional onboard storage would have been a nice feature.

Khadas are working on an Edge 2 I/O board which will add TF expansion and some other IO features. This will be similar to the Edge I/O board, but for the Edge 2.

My only other criticism is that the ports are a little too close together. I get that they’ve done this to keep the overall size down and to keep the ports all on a single side, but you need to use cables with slim connectors or you’re just not able to fit them in. And you can forget about using things like USB flash drives or card readers that don’t have cables as there just isn’t space for them.

Final Thoughts On The Khadas Edge 2

This board is really starting to blur the lines between a low-power single-board computer and a full-size PC. If you used this board for a couple of hours doing general day-to-day tasks, you’d probably be surprised to find out that you were working on an SBC, it’s really fast and responsive.

The Edge 2 also makes a great little gaming device, perfect for playing retro console games or even lightweight Linux games.

Due to its low power consumption, it’s also an ideal home server where you don’t want to see a large spike in your electrical bill just to have access to your files and media.

Let me know what you think of the Edge 2 in the comments section below or let me know if you’ve got any questions about it.

I Made A Keyboard For My Pi Using The xTool M1

Michael Klements

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October 12, 2022

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I Made A Keyboard For My Pi Using The xTool M1

The M1 is a new new product by xTool, a company that is already well-known in the CNC diode laser space. This laser is quite different to their others though because it is fully enclosed, so it is much safer to use than open gantry style lasers, it properly manages smoke and fume extraction, and it’s got a trick up its sleeve for hobbyists.

Not only does it have a 10W diode laser module for cutting and engraving, but alongside it is a blade cutting tool, allowing you to accurately cut vinyl, paper, leather, fabrics and felt, all without leaving burn marks around the edges.

Here’s my video review and build, read on for the write-up:

What You Need To Make Your Own Keyboard

xTool M1 Deluxe Bundle – Buy Here
Also available on Amazon – Buy Here

If you don’t get the deluxe bundle, you’ll also need two A4 size sheets of 3mm plywood to make up the keycaps.

GK61 Mechanical Keyboard – Buy Here
Gateron G-Pro Series Red Switches – Buy Here
Superglue – Buy Here
Masking Tape – Buy Here
White Spray Paint – Buy Here

Equipment Used

Creality Ender 3 S1 Pro – Buy Here

Some of the above parts are affiliate links. By purchasing products through the above links, you’ll be supporting my projects, at no additional cost to you.

Unboxing The xTool M1

The M1 is available in with a 5W laser and a 10W laser, with a $100 price difference between the two. I personally think that the additional capabilities of the 10W diode make it well worth the increase in cost.

The 10W version is available in a bundle with a rotary tool and materials pack and then a deluxe bundle which also includes an air purifier. This is the bundle that xTool have sent me to try out, so that’s what we’re going to be using in this project.

xTool M1 Laser Cutter, Engraver & Blade Cutter

This bundle includes everything you’re going to need to get started using both the laser and blade cutting modes on the M1 and will allow you to use the machine indoors without having to vent the machine out of a window or door.

The materials pack includes coasters, dog tags, a mobile phone stand and wooden tags to engrave on, and then a range of sheets of wood, pvc, vinyl, card to try out.

They also include four cutting mats which you’ll use in the bed of the machine to grip your sheets when using the blade cutting tool. There are two of each type included, one light grip mat for PVC and vinyl and one strong grip mat for fabrics.

The rotary tool is really cool, the main system is a standard two-roller design with adjustable distances between the rollers. They also include a stand to help level odd-shaped cylindrical objects like wine glasses or tapered mugs and then they also have a chuck attachment which can be used to grip objects like pencils, round handles or dowels and even balls.

Unlike most other CNC diode lasers, and largely owing to the housing that fully encloses the laser, the M1 comes pre-assembled, so you only really need to remove the packaging, connect your ventilation system if you’re using one and then download their software package on your computer.

Although the enclosed design makes the M1 quite a lot larger to ship and results in a smaller working area than most of their other machines, it’s definitely a safer and more user-friendly long-term solution. The amount of smoke that comes off the open gantry style CNC machines that I’ve used makes them impractical to use in a space that isn’t very well ventilated. I usually land up running mine on a table outside, which is unpleasant in the extremes of summer or winter and impossible when it’s raining. The second, and probably more important benefit to this design is safety. The laser is fully enclosed in a Class I FDA-certified housing and the transparent cover filters blue light to protect your eyes.

xTool’s Air Purifier

The air purifier included with the deluxe bundle allows you to use the machine in an enclosed area by filtering the exhaust fumes and then recirculating the air. It’s also compatible with xTool’s D1, D1 Pro, Laserbox Rotary and Laserbox Pro models.

It consists of an all-metal housing with a fan speed adjustment knob on the front, the power input and switch on the side and the input at the top.

Inside the housing is a stack of filtration media. There’s a pre-filter to capture the larger visible particles, a middle filter that removes particles down to 0.3um and then the main filter which absorbs harmful gases and odours.

They supply a spare pre-filter with the purifier and you can get a replacement filter kit from their web store. They don’t really provide any information on how long the filters should last or how often to replace them, although this obviously largely depends on what materials you’re usually cutting or engraving.

If you don’t go with the air purifier, the included ventilation fan and exhaust pipe will still allow you to duct the smoke produced by your machine out of a window or door.

xTool Air Purifier Installed, Ready To Run

xTool M1 Connected To Ventilation System

Designing The Mechanical Keyboard For My Pi

Now that we’ve got the xTool M1 set up, let’s use it to make something. I’ve been wanting to make my own custom keycap set for a while and to be honest this project took a lot more time than I had initially anticipated.

To start with, I bought a DIY GK61 mechanical keyboard base. This is essentially a keyboard PCB with a base. You can then add your own key switches depending on the feel you’d like to go for and then add keycaps to the top of the switches to complete it.

The switches I went with are Gateron G-Pro series red switches. I chose these switches because they looked like a good mid-range starting point, not being too sensitive, not making much noise and most importantly not being overly expensive.

I quickly discovered that you can spend upwards of $1,000 making your own keyboard, which seems crazy when over 40,000 people are perfectly happy with a $35 one from Amazon that comes with a mouse as well.

With my base and switches unboxed, I then got to designing my keycaps, which took a few iterations to get right. I tried a range of options including square and round keys, different sizes, and different fonts. I also redesigned the part that attaches the keycap to the switch about 10 times before it felt like it fitted both the switch and the laser-cut cap correctly.

I finally settled on this design, the keycap is made up of two round wooden parts, both laser cut from 3mm plywood and then glued together. The keyboard letter is then engraved onto the top of the key and a 3D-printed holder is glued to the bottom to attach to the key switch.

This is obviously only one key, and I need 60 more of them, so let’s get them designed.

I drew up the keys in Inkscape, then gave them each a letter, symbol or name and then played around with some colour options.

Keyboard CAD Files Download

I quite like this piece of grey walnut-looking plywood that was included in the material pack that came with the M1, so I’m going to use this as is for the larger keys and I’m going to spray a piece of plywood from the material pack white for the smaller keys.

I’m not going to do too many coats of white so that we still get a slight wooden texture on the white keys as well.

So the finished keyboard should look something like this.

Cutting The Keycaps On The xTool M1

To get nice clean engraving without smoke marks surrounding the letters, I’m going to cover the wood sheets in masking tape before cutting the pieces out. I’ve used this technique quite often in the past when engraving on light sheets like these. The smoke from the laser then just marks the masking tape and we can peel it off afterwards.

To use the M1, you need to download and install their xTool Creative Space Software. Unfortunately, the M1 is not currently supported by Lightburn. Creative Space is an offline software package that doesn’t require registration or a connection to the internet to run, which I like.

It works quite well and allows you to create basic designs or import designs made in other packages, like Inkscape or Lightburn. You can then use or adapt these designs to laser cut, engrave, or cut out using the blade tool.

Creative Space includes a wide range of free-to-use design elements and shapes, including prepared connectors for making up 3D models. It’s also got a selection of ready-to-use project files if you’re not quite ready to start making up your own designs. So it’s quite a capable package to do some design work in.

I’m going to load the grey sheet into the bed of the M1, propping it up on the supplied triangular prisms to allow airflow underneath the plywood.

When I close the lid it automatically takes a photo of the bed using an internal 16MP camera which then shows up in the software to help out with positioning the design without having to do any guesswork.

We can then import the keyboard design that I made in Inkscape to cut out, I’ve split the keys up into the white keys and the grey keys, and I’ll cut the bottom halves of the keys separately.

The 10W laser is made up of two 5W lasers that are combined into a single spot, allowing it to cut up to 3mm acrylic and 10mm wood sheets in a single pass. The plywood supplied in the materials pack is only 3mm, so it should easily cut through it.

I’ve done a few tests already and found that the recommended settings for cutting worked perfectly, the engraving was a bit lighter than what I wanted for the keyboard so I’ve increased the laser power and reduced the speed a bit. We can then send the design to the M1 and press the button on the front to start.

While operating, Creative Space gives you an estimate on how long it’s going to take to complete the engraving and cutting – although this seems to be roughly accurate for engraving but can be quite far off for cutting, especially if you’ve got detailed design work.

While the xTool M1 is finishing off the keycap rings, let’s get the 3D-printed parts made up as well. These are just small inserts that go on the underside of each key to properly attach them to the key switches. I printed these out 17 at a time from black PLA filament using a 0.4mm nozzle and 0.15mm layer height.

The keys came out quite well. There is a bit of smoke and charring on the surface as expected, but that’s why we added the masking tape so that should peel off when we’re done assembling them.

Assembling The Mechanical Keyboard

To make up each key, we need to glue the ring onto the underside of each letter and then add a 3D-printed holder.

Now I just need to glue the other 60 keys together and get them installed on the keyboard.

With the keys all in place, I thought it might look better to add some colour to the keyboard, so I’ve cut out two more keys and cut my logo and a raspberry outline from some red stick-on PVC sheets that I used the blade-cutting tool to cut out.

I really didn’t expect much from them because they’re so small, but the xTool M1’s blade cutting tool actually managed to cut them out reasonably well.

Placing Coloured Decals Onto Laser Cut Keys

The Finished Keyboard

Now that the keyboard is finished, let’s peel off the masking tape and see how it looks.

Laser Cut Mechanical Keyboard On xTool M1

I forgot to mention that it’s also got RGB lighting behind the keys, so that’s one of the reasons why I went with the round keys instead of the square keys.

RGB Mechanical Keyboard With Custom Keycaps

I also tried cutting out some additional designs for my home server rack using the blade cutting tool. I also cut these from the PVC sheets included in the materials pack.

Stickers Cut Using xTool M1 Blade Cutting Tool

Engraving Other Objects On The xTool M1

Out of interest, I played around with some of the other included objects in the materials pack. I first tried engraving my logo onto one of the included slate coasters.

I used their suggested settings and these came out amazingly well. I haven’t engraved onto slate before, but the result was much better than I had anticipated.

I then used the rotary tool to engrave onto a mug. I used the roller tool along with the height-adjustable stand to support the mug. I also had to prop the laser up on the risers to allow the rotary tool to fit in beneath the laser head at the correct focus distance.

I used Cermark on the mug to get a better finish and I was again impressed with the final results.

Rotary Engraving Onto Mug Using xTool M1

Final Thoughts On The xTool M1

Through using the machine for the past two weeks, I don’t really have too many negative things to say about it. The machine is great, it works well in both modes, it’s easy to use and I haven’t run into any problems with it.

If you’re wanting to use the machine for cutting plywood, then I’d definitely suggest getting the more powerful 10W version. I haven’t tried the xTool M1’s 5W laser, but from experience with other lasers, you’ll either need to do multiple passes or run really slowly to cut 3-5mm plywood.

The air purifier is quite noisy but it is also moving quite a lot of air through it. I haven’t got a calibrated air quality meter in my workshop, but it does a good enough job at filtering the air that you can’t smell any traces of wood or acrylic being cut. After cutting and engraving everything in this project, the first layer of the filter is clearly showing signs of being used, but it’s still got a lot left in it before it’ll need to be replaced.

The materials pack that was included is really useful if you’re a crafter, although I think it is a little bit too heavily weighted towards the blade cutting tool. There is a lot of included vinyl, leather, pvc, cardstock and sticker sheets, but only one piece of walnut plywood and one sheet of regular plywood. There are also a lot of objects to engrave, but I personally would have liked to have a bit more plywood and possibly a sheet of acrylic as well. They do however have a wide range of materials packs available from their web store and these are tailored to particular applications.

The rotary attachment was easy to hook up and use and I like the included height adjustable stand so you don’t have to try and balance the rollers or the object you’re engraving at weird angles.

The blade cutting tool works better than I expected on a dual-purpose machine, it’s able to cut very fine details without any issues and it’s great that they include a few spare blades as well. I’d also like to see xTool develop some additional attachments for the tool holder, like tools for embossing, scoring or even drawing.

The xTool M1 is clearly aimed at crafters for home or small business use, it’s going to be perfect for creating home decor items, small home or business signs, customising clothing or other textiles and making or customizing jewellery.

It’s much easier to set up and use than traditional CNC diode laser machines due to its fully enclosed, pre-assembled design. So it’s perfect for people who have never used a CNC machine before. The included camera really helps out with positioning your designs on your materials, making sure you don’t waste them.

As for limitations or downsides to this machine – due to the enclosure design, the bed area of 385 x 300mm is quite a bit smaller than the 430 x 400mm you’d get on an open gantry style laser like their D1. The maximum laser power also caps out at 10W, so if you’re wanting to cut thick materials then you’ll probably want to go with a 20W laser on an open gantry machine.

xTool also make a number of add-ons and accessories for the M1, like a complete air assist system and a riser base with a honeycomb bed and acrylic sides, so check out their web store to see what is available.

Let me know what you think of the xTool M1 and the keyboard I’ve made in the comments section below.

DIY Mechanical Keyboard With Custom Made Keys

My Raspberry Pi Case Now Has An M.2 SSD, and It’s Way Faster!

Michael Klements

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October 5, 2022

0

My Raspberry Pi Case Now Has An M.2 SSD, and It’s Way Faster!

I’ve been using one of my Raspberry Pis in my case with a wrap-around acrylic panel for the past few months, but one of the things that has been missing is an SSD. I don’t mind using a microSD card for tinkering with the Pi and for switching operating systems but when I start using it a bit more regularly with the same OS, then I prefer to use a faster and more reliable storage medium.

I used an mSATA drive in my last case and that has been serving me well, but this time I thought I’d try out an M.2 solution. The shield I’m going to be using is an M.2 NGFF shield from Geekworm that supports an M.2 B Key SATA SSD with a 22×80 form factor.

I chose this board because it seems like one of the most widely available SSD shields, and it is reasonably priced, selling for around $30 depending on where you buy it from.

A number of people in the comments on my last SSD build asked why I didn’t use a faster NVME drive. That’s because there really won’t be any speed benefit. The bottleneck in adding an SSD to a Raspberry Pi is with the Pi’s USB 3.0 ports, which only support a maximum speed of up to 600MB/s. This aligns pretty well with what you can expect from a SATA or mSATA SSD but is way under an NVME drive’s speed, which can typically be over 3,000MB/s. While the price of NVME drives has been steadily decreasing, until they’re the same price or cheaper than SATA SSDs, there really isn’t any point in using them on a Pi.

I’m using a 240GB SSD, which is way more than I really need for my Pi, but was only a few dollars more than a 120GB one.

To cool my Pi, I’m going to be using an Ice Tower. I used an Ice Cube cooler on my previous build and I actually prefer this cooler as it provides cooling to the USB and Ethernet controller chips, and it feels like it’s better quality. I only have one of them at the moment though and this is still installed in my previous case, so I’m going to use an Ice Tower for this particular build.

Here’s my video of the build, read on for the written guide:

What You Need To Build Your Own M.2 SSD Pi Case

Raspberry Pi 4B – Buy Here
Geekworm M.2 NGFF Shield – Buy Here
Ice Cube Cooler – Buy Here
or Ice Tower Cooler – Buy Here
32GB Sandisk Ultra MicroSD Card – Buy Here
M3x8mm Button Head Screws – Buy Here
M3 Nuts – Buy Here
Carbon Fibre Fan Grill (optional) – Buy Here

Tools & Equipment Used

Creality Ender-3 S1 Pro – Buy Here
Gweike Cloud Laser – Buy Here
- Use my discount code MK200 on checkout to get $200 off
Electric Screwdriver – Buy Here
Acrylic Bender – Buy Here

Some of the above parts are affiliate links. By purchasing products through the above links, you’ll be supporting this channel, at no additional cost to you.

Making The M.2 SSD Raspberry Pi Case Components

To start off, we need to make some modifications to the existing case to fit the SSD underneath the Raspberry Pi. To do this, I raised the Raspberry Pi’s cutouts on the case and moved the ventilation cutouts higher as well. I also made some small changes to the standoff positions, enlarged the centre USB port cutout for the USB jumper and moved the fan up a little to clear Pi.

Pi Case Modifications for M.2 SSD Ports and Vents

Download the 3D model files to print and cut your own case.

There still seems to be enough headroom above the Raspberry Pi for the Ice Tower, so let’s get it printed and see if it fits.

I printed the case components out on my Creality Ender 3 S1 Pro using black PLA filament with a 0.2mm layer height and 20% infill.

While the case is printing, let’s make up the acrylic side panel. This is just laser cut from a piece of 2mm clear acrylic.

Laser Cutting Side Panel On Gweike Cloud Laser

To bend the acrylic panel, I’m going to use an acrylic bending tool that heats up a line between the two notches I’ve cut into the side panel. Once the acrylic has been heated, we can just use the side profile of the case to bend it.

With the side panel and 3D printed case components completed, we can now move on to installing our Raspberry Pi and SSD.

If you don’t have a 3D printer or laser cutter, you can also buy a case kit from my Etsy store.

Installing The Raspberry Pi & M.2 SSD Shield

For this build, I’m going to be using a 2GB Raspberry Pi 4B

Before we start installing the components in the case, let’s install our SSD on the M.2 SSD shield. This just plugs into the socket and is held in place using a single small screw supplied with the shield.

Next, I’m going to secure the M2.5 x 6mm brass standoffs to the bottom of the case using the M2.5 screws that come with the SSD shield.

If you’re trying this build for your Raspberry Pi, make sure that you use a set of 6mm standoffs for these, the ones included with the M.2 SSD shield are slightly longer and will then cause your Pi’s ports to not be aligned with the cutouts in the case.

Standoff Lengths For Installation Into Case

The screws go into the female side of the standoffs through the base of the case so that you’ve got the male sides of the standoffs facing upwards for your M.2 SSD shield to fit onto.

We can then put the M.2 SSD shield in place on the standoffs on then hold it in position using the longer brass standoffs that came with the shield. The shield is installed with the drive facing down towards the bottom of the case.

We can then hold the Raspberry Pi in place with the standoffs from the Ice Tower or Ice Cube kit.

It looks like our ports are all positioned correctly within the cutouts. So let’s get the Ice Tower cooler installed.

If you’re using an Ice Tower cooler, stick the cooling pad onto the CPU. If you’re using an Ice Cube cooler, it’s easier to stick the pads onto the bottom of the cooler first so that they line up with the components on the Pi.

I’ve already installed the legs on the bottom of my cooler, so now I’m going to remove the fan from the cooler to mount onto the acrylic side panel.

We can then install the Ice Tower and secure it with the M2.5 screws that were supplied with it.

Installing Ice Tower Cooler On Raspberry Pi

Installing The Fan On The Acrylic Side Panel

To hold the fan onto the acrylic side panel, we need to press some M3 nuts into the pockets on the front of it. This is easiest to do by laying the nuts down on a flat surface and then pressing the fan down over them.

We can then hold the fan in place with some M3 screws through the acrylic side panel, I’m just using the screws that were holding the fan in place on the Ice Tower.

If you’d prefer, you can swap out the M3 screws for slightly longer ones and then just use the nuts on the back of the fan as it would typically be installed. Make sure they’re only a little longer than the fan and nut so that they don’t clash with the cooler once installed.

Now let’s plug the fan into 5V and GND, if you’re using a PWM fan like the one I’m using then you can either leave the PWM pin disconnected or plug it into a GPIO pin to control the fan. I’m going to plug it into GPIO pin 14, which is the one next to the ground pin so that I can turn it on only when I need it.

I don’t like using these fans with a PWM speed control script because they’re actually noisier when slowed down, for a silent fan you’re better off using a good quality Noctua fan.

The top cover is held in place with three M3x8mm screws. Hold off on doing this just yet if you haven’t prepared your SSD as you might want to use the microSD card slot to do so.

To finish it off, we just need to plug in our USB jumper and put the 3D-printed cover over it.

Loading The Operating System Onto Your SSD

Before closing it up, if you haven’t already flashed your operating system image onto your SSD, there are two easy ways to do this;

The first is to use a USB A to A cable to plug the shield into your computer and then use Raspberry Pi imager to flash the operating system image directly onto the SSD like you would with a microSD card.

The second, if you already have your Pi running on a microSD card, is to boot it up with the microSD card plugged in, then use the SD card copier utility to copy the microSD card to your SSD, then remove the microSD card.

If you need help with this, I’ve got a separate guide on booting your Raspberry Pi up from an SSD.

Testing The M.2 SSD On Our Raspberry Pi

Now that we’ve copied the microSD card to our M.2 SSD, let’s boot it up and see how our SSD performs.

You’ll likely already notice a dramatically reduced boot time, but we’re also going to run the built-in SD card speed test, which will test the speed of the SSD if the Pi is booted from it.

If we open up the results, we get a sequential write speed of just under 200MB per second, which is a substantial increase over the 10MB/s required as a pass for the test.

We also get a random write speed of 9199 IOPS – IOPS stands for Input/Output Operations Per Second, which is also way over the target of 500 and a random write speed of 10632 IOPS.

So those are really good results and they’re much better than what you’d get from even a good quality microSD card. Our Raspberry Pi now boots up faster than it did from the microSD card and will be a lot more reliable going forward.

Let me know what you think of this modification to my case in the comments section below and also let me know if there is anything else you’d like to see me do with the case design.

New ArduCam Time of Flight (ToF) Camera – Your Pi Can Now See In 3D

Michael Klements

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September 28, 2022

1

New ArduCam Time of Flight (ToF) Camera – Your Pi Can Now See In 3D

Today we’re going to be taking a look at the new ArduCam Time of Flight (ToF) Camera. This is a new camera by ArdCam that gives your Raspberry Pi 3D vision by adding an IR laser illuminator alongside the camera lens.

The ArduCAm ToF camera emits modulated infrared light and then measures the time it takes for the light to return to the camera lens to calculate the distance to the objects in frame – hence the name Time of Flight or ToF for short.

Here’s my review and unboxing video, read on for the written review:

Where To Buy An ArduCam ToF Camera

The ArduCam ToF Camera is a new offering that is currently almost finished funding through their Kickstarter campaign.

The Kickstarter price is listed at $29.99 and will likely retail for around $50 once the campaign ends.

Other Components Used For This Review

Raspberry Pi 4B – Buy Here
Heatsink – Buy Here
2mm Clear Acrylic – Buy Here
M2.5Brass Standoffs & Screws – Buy Here
M3 Screws – Buy Here
M2 Screws – Buy Here

Equipment Used

Gweike Cloud laser – Buy Here
Use my discount code MK200 on checkout to get $200 off
USB C Screwdriver Set – Buy Here

Some of the above parts are affiliate links. By purchasing products through the above links, you’ll be supporting this channel, at no additional cost to you.

Unboxing And Setup Of The ToF Camera

The ArduCam ToF Camera comes in a small branded box a little larger and a little flatter than their ArduCam Hawk-eye camera. It’s fairly generic, with no mention that this is their ToF camera apart from a stick-on label on the back.

Included with the camera module is a power cable to supply 5V to the camera from your Pi’s GPIO pins and then a CSI ribbon cable to plug the camera into your Raspberry Pi’s CSI port. The additional 5V power input is an unusual inclusion but is required to supply power to the onboard processor.

The camera sensor can do an impressive 30 frames per second with depth tracking on a Raspberry Pi, at an image resolution of 240 x 180 pixels. It can measure the distance of objects that are within 2m in near mode and within 4m in far mode.

As for accuracy, they claim that it’s accurate to within 2cm in far mode and 4cm in near mode, so you’re not going to be doing any fine measurements with it, but it’s perfect for tasks requiring basic depth of field understanding.

It’ll also work on older Raspberry Pi models like the Pi 3, with a reduced frame rate of around 10 fps and on a Pi Zero 2W at 15fps.

To use the camera, we’re going to plug it into our Raspberry Pi’s CSI port, that’s the long thin port labelled camera between the audio and HDMI ports.

I’ve also flashed a fresh install of Raspberry Pi OS onto a 32 microSD card to test it.

SanDisk MicroSD Card Plugging Into Raspberry Pi

The power cable needs to be connected to any of your Pi’s 5V and GND pins, I’m using the two on the outside near the end.

ArduCam Power Cable Being Plugged Into Raspberry Pi

Then the ribbon cable is plugged in with the blue tab on the black side of the connector, and the same on the camera module.

Plugging Ribbon Cable Into ArduCam ToF Camera

That’s all we need to test it, so let’s boot it up and install the software.

Testing The Camera Using The ArduCam Example

Arducam have made the software installation a pretty straightforward process, you just need to clone their GitHub repository and then run a simple script to install the drivers and dependencies.

Installing ArduCam ToF Libraries and Dependencies

Clone the GitHub repository:

git clone https://github.com/ArduCAM/Arducam_tof_camera.git

Navigate into the cloned directory:

cd Arducam_tof_camera

Run the script to install the drivers and dependencies:

./Install_dependencies.sh

When prompted to reboot, enter y

After the reboot, compile and run the example script by entering:

./compile.sh

In the first example, two windows will pop up, the bottom black and white image is a raw representation of the infrared light being received by the camera and the top image is the processed data in the form of a heat map, where closer objects within in the image show up red and further away objects blue.

The terminal window tells you the calculated distance to an object you’ve selected in the heat map window and the frames per second currently being processed. It’s showing up as zero in my terminal because I haven’t selected a point in the heat map to take measurements from.

Installing The ArduCam ToF Camera Into My Desktop Case

Now that I’ve got the camera working on my desk, I’m going to take it to my workshop and test it on some objects with a bit of depth to them, but first I’m going to install the camera into my desktop case so that it’s easier to stand it up on a flat surface.

To do that, I just laser-cut a new front panel for the clear Pi case I recently made.

This swaps out the OLED stats display for the Arducam ToF camera and I can now just stand it on a desk or tabletop pointing at what I’d like to measure.

Tests On More Objects In My Workshop

To start with, I’m using their built-in example to create a heat map of these boxes on my workbench. You’ll notice a small black square near the centre of the heat map and if I put my hand infant of this square, the distance measurement shows the distance to my hand.

We can also move the boxes around and then their colour on the heat map will change.

You can also use the Arducam ToF camera to generate a point cloud. This is a set of data points in space that represent a 3D shape or object. Creating point clouds usually requires some sort of 3D scanning device or a camera with a dual-lens system to capture depth. Pairing the Arducam ToF camera with a Raspberry Pi is a great way to create a relatively inexpensive 3D scanner that is capturing actual depth data rather than trying to estimate it based on the relative position of objects within images.

Front on it doesn’t look like much, but if we rotate the cloud in 3D space then you can see the shape of the object.

Currently the camera has only seen one angle for these objects, so there is just empty space behind the surfaces that are facing the camera. But if we rotate these objects or rotate the camera around the objects then we can build up a better 3D image of the object, and this is basically how a 3D scanner works. So you could use this camera to build a 3D scanner with a bit of processing.

Normally, an infrared camera has trouble outdoors due to the amount of naturally occurring infrared light from the sun. But ArduCam have given this camera a laser that operates at a wavelength of 940 nanometers which is able to suppress the interference from ambient light outdoors well enough to still offer fairly good results, especially if you’re looking at large objects without complex geometry, like big boxes or human figures.

The camera acts as a standard V4L2 or Video4Linux2 device, so you can use it with a range of vision libraries like OpenCV and Tensorflow without having to do a lot of additional coding.

You can also use the Arducam Time of Flight camera with other distributions as they have development kits for C, C++ and Python.

Hand Distance Measurement Using Python Example

They even have examples that you can install and run on an NVIDA Jetson Nano.

Final Thoughts On The ArduCam ToF Camera

The ArduCam ToF camera is going to be a great addition to your Pi if you’re working on a project that requires a basic level of depth of field understanding, primarily on large objects or the surrounding environment. This could be monitoring for certain shapes or size objects, or building an obstacle-avoiding robot. It’s probably not going to be useful for fine or very accurate distance measurements, and it’s resolution isn’t high enough to be useful for small objects.

The point cloud generation features and standard V4L2 also mean that you could easily use this camera for course 3D modelling or to generate 3D style maps onboard your robots. This sort of functionality would give your robots a much better understanding of their environment than they would be able to obtain from a standard video feed – even with much more processing power.

I think it would be a nice addition to have a good quality standard camera feed coming from the same module, although there are probably some hardware limitations preventing this at the moment.

Let me know what you think of the ArduCam ToF camera in the comments section below and let me know if you have any project ideas that you’d like to see me try with it.

Hand Distance Measurement Using C++ Example

Taking My Workshop Offgrid Using EcoFlow Power Kits

Projects

Michael Klements

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September 22, 2022

2

Taking My Workshop Offgrid Using EcoFlow Power Kits

EcoFlow are a popular name amongst campers and adventurers for their portable power stations and solar generators. These allow you to store power in a portable unit to take with you to charge devices, run small appliances and provide lighting.

They’re now taking it a step further with their launch of EcoFlow Power Kits. This is a modular system designed specifically for RVs, camper vans and trailers and small off-grid installations. The idea being that the system eliminates the complexity of traditional setups, being plug and play, compact and efficient, and allowing modern monitoring and control.

EcoFlow have sent me their 2kWh kit to set up in my workshop to show you how it works.

Here’s my video of the unboxing of the EcoFlow Power Kits package and installing it into my workshop to take it off-grid:

Where To Buy EcoFlow Power Kits?

EcoFlow products are stocked through a number of local distribution partners, but the easiest way to buy from them or to find a local stockist is through their web store:

EcoFlow Power Kits 2kWh System – Buy Here
EcoFlow’s Amazon Store – Visit
EcoFlow Website – Visit

What Are EcoFlow Power Kits?

EcoFlow Power Kits is essentially an all-in-one package for powering your off-grid home, camper van, mobile home or trailer. It allows you to take a variety of input sources to charge one or more batteries and then use this power in AC or DC form to power your devices and appliances.

The core system consists of the EcoFlow Power Hub, a Smart Distribution Panel and a Control Panel. These arrive in this awesome matt black packaging, protected with foam inserts.

EcoFlow Power Kits Packaging & Foam Inserts

I really like the sleek and modern design they’ve gone with and they’ve used high-quality materials as well. This feels like a premium product that’s built to last.

You can then add up to 3 of these 2kWh or 5kWh batteries to power the system. What makes this system great is the ability to easily add or remove battery capacity to your setup, so you can start small and expand as you need to. The batteries are also stackable, you can stack up to three of the same size batteries on top of each other when you scale up your capacity.

A Closer Look At The Main Components

EcoFlow Power Hub

The power hub is the main storage and generation controller. This includes a pure sine wave inverter which can produce up to 3,600W of mains power and can handle a surge of up to 7200W.

It has a range of ports along the bottom and side, into which their pre-made cables plug into, making this an easy-to-install, plug-and-play solution. It can also do up to 1000W supply of DC power at either 12V or 24V.

To charge the batteries or supply power to the system, it’s got a 3000W AC charger.

The DC input for the alternator can take a 1600W alternator or PV input and the other two solar inputs can each also do 1600W, all with MPPT charge controllers. So you can have up to 4800W of charging capacity on the DC input.

Power is then provided to your devices and appliances through the two ports on the side of the power hub.

On this side, we’ve got two RJ45 ports for CAN communication as well as the AC and DC outputs that supply power to the smart distribution panel.

So through the available inputs, you’ve got options to charge the system through solar, through one of their smart generators, through an alternator, an AC power source or through a generator.

EcoFlow Power Kits Configuration Options

EcoFlow LFP Battery

The Power Hub manages the flow of power to and from the system, but we still need a way to store it. This is done by connecting up to three batteries, or two batteries and one of their smart generators.

The batteries are Lithium Iron Phosphate batteries and both models run at 51.2V. The 2kWh ones have a capacity of 40Ah and the 5kWh ones have a capacity of 100Ah.

They’re rated for 3000 cycles with a discharge depth of 80%, so they should be good for around 8 years when used daily. They’ve got an integrated battery management system with auto heating for use in cold environments, a built-in fuse and other safety protection features.

EcoFlow Smart Distribution Panel

We’ve got the two main AC and DC outputs on the side of the power hub, but EcoFlow have made it easier to use these outputs by running them through their smart distribution panel.

The Smart distribution panel is designed to replace your existing van or trailer’s distribution board. This board provides 6 20A protected AC mains outputs and 12 fused DC outputs, which are controllable by the Power Kit Console or through the App, and they give you full power monitoring capabilities as well.

Important Note: In some countries or regions a qualified electrician is required to do any electrical work/connections on 110VAC or 220VAC supplies. Please make sure that you check your local regulations beforehand.

EcoFlow Console

The console is a 7-inch IPS touch display with an RJ45 CAN communication interface. This is the primary means to interact with the system if you’re not using the mobile App.

Preterminated Cables

The cables are included with the kit as well and are pre-terminated to quickly hook up to the distribution board, alternator or solar panels.

Each cable has a clearly labelled plug on the end and the plugs are different so you won’t be able to plug them into the wrong ports, so you’re protected against damaging your equipment.

Testing The Power Kits System On My Workbench

Connecting The System Components Together

Before I install the system in my workshop, I’m going to hook up some of the main components on my workbench so it’s easier to see how it all connects together and works.

Connecting the components up is really simple you just remove the covers from the ports you want to use and plug them in.

First, let’s hook up the battery to battery port 1.

We can then connect the CAN interface to the smart distribution board to control the circuits and get power consumption data back.

Then connect the console with another RJ45 CAN cable. The console is where we’ll be able to control the system and see energy usage information.

With those hooked up, we should be able to turn the system on.

Turning The System On For The First Time

From the console, you get information on the battery capacity remaining as well as the expected run time at the current power consumption until the batteries are empty. You can also turn loads and inputs on or off and access the system’s settings. I’m going to connect it to my WiFi network so that I’ll have access to the system remotely through the EcoFlow app as well.

The battery is only at 29%, so I can plug the AC input into one of my mains outlets to charge.

They’ve also got some really clever features here. The built-in charger can charge at 3000W, but if you’re at a small campsite or RV park then your site probably won’t have the capacity to supply this much power, so you can limit the charger’s power draw as well. You can also easily adjust it up or down to suit new sites.

Now we can see that the Home Screen has switched to tell us how many hours it’s going to take to fully charge the battery.

If you’ve got multiple batteries connected, you can also get more detailed information on each of the individual batteries.

The power hub has some status indicators along the top to tell you which inputs and outputs are currently active and you can use the buttons below the indicators to turn the AC and DC outputs on or off.

The battery’s indicator shows its charge capacity and has a little indicator in the corner when charging as well.

Trying A 3D Printer As A Load On The System

As a first test, I’ve connected one of my 3D printers to the smart distribution panel. This should provide a relatively light load of around 250-350W.

We can see its power consumption start showing up if we set it to preheat and if we turn off the AC input, the system is then running solely off of the battery. So now the panel is indicating that it’ll be able to run for a little over 2 hours at this output.

The 3D printer only draws this much power when heating up, once it is running then it uses around 100 to 120W continuously. So the 2kWh battery should be able to power it for around 13-14 hours using 80% of its capacity.

If we switch the printer off again then the load drops back down to almost zero.

The system can also easily replace 12V or 24V systems that you might already have installed as it’s got a built-in DC-DC step-down converter. I’m going to try powering one of my printers directly since they all run at 24V anyway. This should actually be more efficient because we’re using direct DC power from the battery rather than converting it to AC and then the power supply on the printer is converting it back to DC.

To do that, I soldered an XT60 connector onto the end of a power lead that is fed from one of the Smart Distribution Board outputs. My older Ender 3 Pro still uses one of these connectors between the power supply and control board, so it’s easy to bypass.

Adding Connectors To Run My 3D Printer on 24V Supply

Taking My Workshop Offgrid Using EcoFlow Power Kits

So now that you’ve seen how the system works on my work bench, I’m going to get it installed in my workshop and really load it up.

I’ve bought two of these benchtop plug points which I’m going to install on either side of my workbench. One in my work area, which will also be used for the laser cutter and one on the 3D printer side which will run my 3D printers.

I’m also going to connect my workshop lights to another 24V DC output.

To install the equipment, EcoFlow have again made things really simple, each part of the system comes with a manual and its own set of mounting hardware including brackets and screws. They also give you a few different fuses for the DC circuits.

Each device to be mounted also includes a mounting template to make sure that you get the holes in the right places and that you allow enough room around the power hub for cooling and cabling.

I’ve got solar panels on my home which provide excess power during the day, so I’m going to set the system up to charge during the day and I can then use the stored battery power overnight for lighting and to run my printers. I could also add a dedicated solar panel to this system in my workshop, but since I’ve already got panels installed and the power available, I may as well use it.

Configuring The Power Kits System Using The EcoFlow App

With the system installed, I’m now going to configure it using the EcoFlow app.

The app gives you a similar set of controls to the console, with the added benefit of being able to control the system remotely. So you can turn power inputs on or off and you can control all of your loads. You can also see what supplies are connected and the charge state of the batteries.

It also gives you more detailed information on your daily, weekly and monthly energy inputs and consumption.

You can get more detailed information on each of the connected batteries and see the remaining time to fully charged or the remaining run time when using the battery’s capacity.

They’ve really put a lot of effort into this app, even the graphic of the home on the main screen is animated. You’ll notice things like the batteries change to show your configuration and the inputs glowing when active.

Testing The Power Kits System Under A Heavy Load

With the system now set up in my workshop, I can now really load it up. I’m going to do this by switching on a 3D printer on the 24V DC supply, two on the AC supply and a heater on another AC supply.

I turned these on in sequence and kept the AC mains charger switched on to keep the battery charged.

The system was drawing slightly less from the AC supply than what it is supplying, I assume because the battery is full, so it doesn’t want to overcharge. The system ran without any issues producing 2.5kW through a mix of AC and DC loads.

Now let’s see if we can turn off the AC supply and run entirely from the battery. This is going to be quite a significant load on this single 2kWh battery – it’ll be drawing around 50A just to keep up with this load.

The system and the battery run without any issues with that load as well, which was quite impressive. I then also allowed the system to recharge at maximum power.

Final Thoughts On The EcoFlow Power Kits

EcoFlow have made some smart decisions in the design of the system. All of the DC voltages have been kept below 60V, so they’re safe to handle. They’ve also gone with a 48V battery voltage instead of the usual 12V or 24V so that the cabling is carrying a lower current for the same power output. This means less heat is generated and the system is more efficient.

The other great thing about the modular design is that you aren’t locked in to a particular size system, it’s really easy to expand or reduce capacity and even add or remove charging options as you grow into your van, RV or off-grid home installation.

I’m really excited to see how my workshop does on this system. It allows me to keep a much closer eye on my power consumption and it also helps me use the excess solar power that I generate during the day to run my printers, tools and laser cutter at night.

Let me know what you think of the Ecoflow power kits in the comments section below, and let me know if you’ve got any questions about it or if you’d like to see me try something out on it.

Be sure to check out EcoFlow’s web store if you’re interested in getting your own EcoFlow Power Kits system for your off-grid installation, camper van, RV or trailer.

Acrylic Pi Cases, Gweike Cloud Review – Can It Compete With The Glowforge?

Michael Klements

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September 14, 2022

3

Acrylic Pi Cases, Gweike Cloud Review – Can It Compete With The Glowforge?

If you’ve seen some of my other projects, I often use my K40 laser cutter to cut and engrave acrylic and plywood sheets to make up components. I love how quickly I can make them up and having clear or semi-transparent panels on 3D printed enclosures really enhances the overall appeal. I bought my laser a couple of years ago as a tool that I thought I might use on occasion and it’s turned out to be my go-to favourite workshop tool.

It has its limitations though, the bed area is really small, the laser head is at a fixed height, making using different materials difficult, and the ventilation and water cooling systems look like an afterthought.

But then I got this….

Gweike Cloud Home Laser Cutter & Engraver

This is the new Gweike Cloud home laser cutter and engraver and, if you can’t already tell, it’s intended to compete with the Glow Forge.

So today we’re going to take a look at some of its features and see how it performs by making up some Raspberry Pi cases from acrylic sheets.

Here’s my video of the Gweike Cloud being unboxed and used to make up the Pi cases, read on for the write-up:

Where To Buy The Gweike Cloud

Gweike Cloud Laser Cutter – Buy Here
Gweike Cloud Pro Laser Cutter With Rotary Attachment – Buy Here

Get $200 off the Gweike Cloud Laser by entering MK200 on checkout

What You Need To Make Your Own Pi Case

Raspberry Pi 4B – Buy Here
Heatsink – Buy Here
I2C OLED Display – Buy Here
Display Ribbon Cable – Buy Here
2mm Clear Acrylic – Buy Here
M2.5Brass Standoffs & Screws – Buy Here
M3 Screws – Buy Here
M2 Screws – Buy Here

First Look At The Gweike Cloud Laser Cutter

I’ll start out by saying that I’ve looked at getting a Glow Forge a couple of times, but they’ve got some really significant downsides – at least in my opinion. For starters, they aren’t available here in Australia, so I’d have to use a third party to import one. Then the most significant drawback for me is that the Glowforge has to be connected to the internet and you have to use their own online software. You can’t use the laser with any other software packages and you can’t use it offline. So you’re fully locked into their system. The last is the price, the basic unit costs around $4000 and you’re in for nearly $8500 for the pro version which has a passthrough slot, better cooling to run continuously and an air filtration system. So you really have to get a lot out of a machine to make the price tag worth it.

So when Gweike told me about their new Cloud machines, this really caught my attention.

The Gweike Cloud currently sells for $2850 for the base unit, $3199 for the pro unit that includes the rotary attachment and $4199 for the RF version that has an upgraded RF metal tube laser for increased speed, better laser precision and a significantly longer laser tube life.

The Gweike Cloud is a new offering by the company, but they’re not new to the industry. Gweike are a big name in industrial laser machines and they’ve been around for 18 years now, so they know what they’re doing and they know how to build machines that are tough enough to survive in industrial environments.

Unboxing & Setup

The machine arrives really well packaged in a large wooden crate, with evidence that it has been well tested. There is an individual quality check card and they include the samples from the test run aligning the laser.

Set up is a breeze, you don’t really need to assemble anything, it all comes pre-assembled. You mainly need to remove packaging and restraints that they’ve put into place to prevent damage during shipping.

I’ve got the pro version that includes the rotary attachment and an exhaust ventilation fan.

It also includes a basic toolkit as well as the USB cables, a USB camera cable adaptor to use the camera with Lightburn, and an Ethernet cable.

They’ve used really good quality components on the Gweike Cloud. It’s got linear rails for each axis, drag chains to support the tubing and cables and all metal covers and brackets.

Mirrors Used To Direct Light To Focus Lens

The laser tube’s cooling system and air assist are also all built into the enclosure, so you don’t need any additional connections to water tanks with aquarium pumps or air compressors.

The actual enclosure is sheet metal, so it’s rigid and durable, and the top is tempered glass. All around, it feels like a premium product, and one which some thought has gone into.

Other than removing the packaging materials, you just need to connect the air filter or exhaust fan to the outlet on the back and then connect it to your network or computer.

Using Gweike Cloud’s Online Software

To use their cloud platform, you connect the laser to the internet using WiFi or a wired Ethernet connection. They suggest using a wired connection if your machine is positioned further than a couple of meters from your WiFi network – I guess the all-metal enclosure reduces the WiFi range of the controller.

You then need to register an account and input your machine’s details. You’ll then be ready to start cutting and engraving from your browser.

This works quite similarly to the Glowforge, you upload your file or choose from an extensive range of free online models, place the files into the print area using the built-in camera to guide the placement and then click print. The machine code is then sent to the machine and you can start your print by pressing the big button on the top, which goes green when ready.

The machine also recognises their branded materials (available through their web store) using QR codes on each sheet. It’ll then automatically adjusts the focus and cutting or engraving settings to suite the material. So they’ve made it really easy to get started if you’re new to laser cutting and engraving.

I prefer using a local software package on a computer as I feel like this gives me better control over the settings. This machine works really well with Lightburn. So that’s what I’m going to use to make up the Raspberry Pi cases.

To use Lightburn, we just need to hook the laser up to a computer using the included USB cable, then install the USB driver and it’s ready to go.

Cut And Engrave Test File

Gweike sent me a test file to try out first. This file demonstrates some of the cutting and engraving capabilities of the machine. The cutting is done at 30mm/s and 90% power and the engraving is all done at 300mm/s (this equates to 100% speed in their Cloud Software). The text is all engraved at 30% power and the engraving test ring starts at 5% power and increases to 100% power, with a 5% increase for each segment.

The speed of the Gweike Cloud is quite a lot faster than the Glowforge and my K40. The Glowforge is difficult to compare to as they only use a scale of 0-100% (they don’t use any actual metrics for speed), but articles I’ve found online suggest that the maximum speed is somewhere around 120-140mm/s. My K40 typically does 100mm/s for engraving and I use about 15mm/s for cutting plywood like this, so this machine is around three times faster at engraving and double the speed at cutting. Be careful when comparing these values with diode lasers as they typically quote their speed in mm/min, not mm/s like this. So when diode lasers say they can reach 10,000mm/min, that’s only a little over 160mm/s, so this machine is faster than most diode lasers available at the moment as well.

The first test using the default settings seemed to be overpowered on the text engraving, it burnt almost all the way through the wood and was virtually unreadable.

I did a second test at the same speed but with the power reduced to just 18% and I turned off the air assist to reduce the smoke marks around the engravings.

The second test file came out much better than the first.

Comparison Between First And Second Test File

The fully enclosed cutting area and strong ventilation system work really well, There was no leakage into my workshop and no visible buildup of smoke within the machine either, even when producing quite a lot of smoke during cutting.

Ventilation Fan Removing Smoke From Enclosure

For me, I’m less interested in the speed and more interested in the quality and accuracy of the cuts. I’m not mass-producing anything, so I’d rather slow the machine down and get better quality work, even if that takes a few extra minutes.

Designing & Cutting The Raspberry Pi Case Components

For the design of the cases, I sketched up the components in Inkscape.

This is based on my 3D printed design but replaces the 3D printed housing with some interlocking acrylic parts. These will test the accuracy of the laser’s cuts as they fit together with 0.1 – 0.2mm tolerances and the parts need to fit the electronics that we’re going to be installing into the case as well. I also redesigned the ventilation panels for the sides opposite to the cooling fan to change things up a bit.

With the design done, we can load it into Lightburn and get them cut out. Each case fits onto an A4 sheet of acrylic, which easily fits into the 510mm x 290mm bed of the Gweiek Cloud. I could even use an A3 sheet and cut three cases out in one go. It’s got a 50W CO2 laser than sits within a metal housing on the Y-axis gantry. The laser is then directed through to the lens by a series of mirrors as with most CO2 laser designs.

The Gweike Cloud can handle materials with a maximum height of 51mm and can handle materials that are longer than the bed of the machine through a pass-through slot in the front like the Glowforge Pro. This function is interlocked for safety, so you’ll need to actively bypass the interlock in order to use it, but it’s nice that it is an option.

I’m going to cut the cases out of a couple of different colours.

First up I’ll cut this design from 2mm clear acrylic.

They advertise the machine as having autofocus, although this is not quite automatic. It works automatically when using their cloud software and their branded materials with QR codes. The machine automatically recognises the code on the material and then adjusts the laser height to suit. When using it offline and with your own materials, you’ll need to set the focus height manually in Lightburn. The height adjustment of the laser head is done electronically though, so you don’t have to do it by hand.

The machine breezed through the 2mm acrylic at 70% power and 30mm/s in a single pass.

I then cut the two other designs from 3mm coloured acrylic, one from fluorescent green and one from translucent purple. The thicker acrylic required a bit more power but it still managed this at 90% power at the same speed.

You could also easily cut the same design from plywood or even cardboard, so you’ve got loads of options. The machine can handle most wood-based sheets like plywood and MDF as well as acrylics and fabrics. They also say that it will cut rubber and plastics although you need to be careful with these as some plastics produce harmful fumes when they’re cut.

I think that the acrylic panels have come out really nicely, next we’ll see if they fit together well.

Assembling The Raspberry Pi Cases

I’ll run through the assembly of the clear Pi case, but the coloured acrylic is the same process as well. The only difference between the two designs is the thickness of the slots that are cut into the main side panels.

To assemble the case, let’s mount the Raspberry Pi onto the bottom panel using some M2.5x12mm brass standoffs held in place with an M2.5 nut on the bottom of each.

We’ll then hold the Pi in place with the 6mm standoffs that came with the heat sink assembly.

I’m going to use four 70mm standoffs to hold the two main sides together. If you don’t have 70mm standoffs, you can make them up using a combination of smaller standoffs from your kit (20mm + 20mm + 20mm + 10mm etc.). The side panels will then hold all of the other smaller sides in place.

Standoffs Used To Hold Side Panels In Place

To start, let’s screw these standoffs in place on the ventilation side panel using some M3x8mm screws. If your standoffs are all male to female then just use an M3 nut to secure them on the back of the case.

The OLED display can then be mounted onto the front panel with some M2 x10mm screws and M2 nuts. Be careful not to over-tighten these nuts or you might crack or damage the display. They should just be tight enough to hold the display in place.

We can then mount the heat sink on our Raspberry Pi, making sure to put the cooling pad into place first.

Heat Sink Being Installed On Raspberry Pi

I’ve removed the fan from the side of the cooler and pressed some M3 nuts into the pockets on the face of the fan.

We can then mount the fan onto the side panel using the same M3 screws.

Next, let’s plug in our fan and display and put their panels into place. I’m connecting the fan to 5V and GND and I’m connecting the display to 3.3V, GND, SCL and SDA. Take a look at my guide on connecting an OLED Stats display to a Raspberry Pi for more information on this.

The rest of the panels can then be put into place, and we fill in the corners with the smaller pieces.

The fan panel can then be secured with some M3x8mm screws to lock the smaller sides into place. You may need to wiggle the sides around a little so that the slots all line up with the main panel. Try not to force them into place or you might crack the thin edges of the slots.

Side Panel Installed To Hold Case Together

That’s the case finished up, now we just need to boot it up and load the script for the display.

I’ve put together the two coloured cases in the same way.

I really like the look of the clear design with the new ventilation pattern. Let me know which case is your favourite in the comments section below.

Completed All Acrylic Raspberry Pi Cases

Sides Of Completed Acrylic Raspberry Pi Cases

Final Thoughts On The Gweike Cloud

Through my first few weeks of using the Gweike Cloud, I’m really enjoying the larger cutting area and the ease of use of the machine. I’ve found the Cloud Software to be a little unrefined (the machine often shows up as being offline, even with a wired connection) and I don’t really like things like the speed being in percentages. The machine works flawlessly with Lightburn though, which is what I’d be using it with in any case.

As for spare parts and servicing of the machine, Gweike have a technical support and service team that they say can help with supplying spares. It looks to me like this machine is built around fairly standard components for the industry though. The enclosures and brackets etc. are obviously all custom made, but the parts that are likely to wear out or need to be replaced look quite generic, so you likely wouldn’t have trouble finding replacements for them.

So for basically half the price of the Glow Forge for a similarly spec’d machine with the ability to be used offline with Lightburn, I’d say that this is a fantastic alternative and I’m certainly looking forward to using it for my projects going forward.

Let me know what you think of the Gweike Cloud laser, or if you’ve got any questions on it in the comments section below. Take a look at their web store if you’re interested in getting one of their lasers and if you use my discount code MK200, you’ll get $200 off.

Completed Laser Cut All Acrylic Raspberry Pi Cases

Clear Raspberry Pi Cases Running OLED Stats Script

Raspberry Pi NAS vs. Asustor Drivestor 4, Is It Better to Buy or DIY?

Michael Klements

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September 7, 2022

1

Raspberry Pi NAS vs. Asustor Drivestor 4, Is It Better to Buy or DIY?

My current file storage system is a bit of a mess. I save my current video editing libraries on an SSD, I dump the archived libraries along with photos and documents onto a larger capacity hard drive and I have a few other smaller drives for on-the-go use and some backups. Mixed in with some cloud storage, it’s difficult to keep track of what lives where and when last it was backed up.

So I could really do with a NAS or Network Attached Storage device. A NAS is essentially a small computer that is hooked up to one or more storage drives to act as a sort of file server on your network, allowing you to access your files from any device. It can also be set up to manage and automate backups, so you’ll be at much lower risk of data loss.

A Raspberry Pi can be used as that computer, so for this project, I’m going to see if I can build my own NAS that performs as well as a purpose-built NAS that I could buy online.

Asustor recently reached out and asked if I’d be interested in trying out one of their Drivestor NAS devices for a video. So we’re going to see how my Raspberry Pi NAS stacks up against their Drivestor 4.

Here’s my video of the build and comparison, read on for the write-up:

What You Need To Build Your Own NAS

Asustor Drivestor 4 NAS – Pre-built Option

Drivestor 4 – Buy Here

Or

Drivestor 4 Pro – Buy Here
4 x 6TB Seagate Ironwolf NAS Drives – Buy Here

Raspberry Pi NAS – DIY Option

Raspberry Pi 4B – Buy Here
2 x 6TB Seagate Ironwolf NAS Drives – Buy Here
2 x USB 3.0 to SATA Adaptors – Buy Here
32GB MicroSD Card – Buy Here
5V Raspberry Pi Power Supply – Buy Here
12V 5A Power Supply – Buy Here
12V Barrel Jack Splitter – Buy Here
60mm Fan – Buy Here
Aluminium Heatsink – Buy Here
0.96” I2C OLED Display – Buy Here
4 Wire Jumper Cable – Buy Here
3mm Tinted Acrylic Sheets – Buy Here
M3 Screw Set – Buy Here
M2.5 Screw Set – Buy Here
M2.5 x 6mm Brass Standoffs – Buy Here
M2 Screw Set – Buy Here
#6-32 UNC Screws – Buy Here

Equipment Used

Gweike Cloud Laser Cutter – Buy Here
- Get $100 off the Gweike Cloud Laser by entering MK100 on checkout
QNAP Q5W 2.5G Switch – Buy Here
2.5G Ethernet Adaptor – Buy Here
USB C Screwdriver Set – Buy Here
Power Meter – Buy Here

Some of the above parts are affiliate links. By purchasing products through the above links, you’ll be supporting this channel, at no additional cost to you.

Let’s Take A Look At The Two Contenders

So we already know that we’re going to be comparing an Asustor Drivestor with a Raspberry Pi NAS, but let’s take a look at the details of each and what criteria we’re going to be using to compare them.

Their Drivestore 4 NAS is available in two versions, a standard version and a pro version. The standard version has a Realtek Quad-Core 1.4Ghz ARM64 CPU, 1GB of DDR4 RAM and 8GB of eMMC storage. It’s got 4 drive bays for 3.5″ SATA drives, 2 USB 3.2 Gen 1 ports and 2.5 gig Ethernet. The pro version has the same CPU and eMMC storage but with an extra 1GB of RAM, an extra USB 3.2 Gen 1 port and support for 2.5″ SATA drives as well – so you could use it with SSDs if you’d like to.

I’ve gone with the standard version as a more fair comparison with the Raspberry Pi NAS as it’s closer in price to the Pi hardware, being a little under $300.

For the drives, Seagate were kind enough to send through four of their 6TB Ironwolf NAS drives to try out.

One thing that is quite important for a long-term NAS build is making sure that you’re using the correct storage hardware. Drives are usually a significant part of the cost of a NAS, so you might be tempted to go with lower-cost standard desktop drives, but there are important differences between the two. NAS drives are designed to run continuously, 24 hours a day 7 days a week, with a higher workload rate and a higher Mean Time Between Failures (MTBF). For example, desktop drives are typically designed for an average workload of around 55TB/yr, whereas these Ironwolf drives have an average workload of 180TB/year. They also have an MTBF of one million hours, a figure that isn’t usually even shown for desktop drives. In addition to this, NAS drives are designed to be nested closely together, so they resist heat and vibration better than standard desktop drives. So it’s well worth spending the extra money for purpose-built NAS drives to suit the application.

For my Raspberry Pi NAS, I’m going to be using an 8GB Raspberry Pi 4B. This has a 1.5Ghz quad-core ARM Cortex-A72 CPU, 8GB of DDR4 RAM and 32GB of storage through a microSD card. It’s also got 2 USB 3.0 ports which we’ll be able to connect our drives to, 2 USB 2.0 ports for slower devices, and gigabit Ethernet.

Because we’ve only got two USB 3.0 ports on the Raspberry Pi, I’m only going to connect two drives to it. Alternately we could also use a USB hub as the ports on the Pi all share a PCIe lane anyway, but we’d still be limited to the maximum bandwidth of this lane, which I think is 4 Gbps.

I’m going to use two USB 3.0 to SATA adaptors to connect the drives to my Pi and we’ll need to provide external power to them using a 12V adaptor and a barrel jack splitter. I’ll also need another power supply for the Pi as this runs on 5V. I could power the Pi from the 12V supply as well, but I’d need to add another splitter and a step-down converter from 12V to 5V. I’m going to add a small OLED display which will be used to display some metrics and the NAS’ IP address. And finally, to cool the Pi and drives I’m going to use a 60mm fan which I’ll power from the Pi’s GPIO pins.

Components To Be Used To Build The Raspberry Pi NAS

How Are We Going To Compare Them?

In order to decide which NAS is better at the end, we need to establish some criteria to asses them against. I decided on five criteria based on how a NAS would typically be bought and used for a home or small office application – the overall cost, ease of use, reliability, power consumption and performance.

At the end of the build, I’ll compare the two solutions against these criteria to see which is the better solution.

Building The Raspberry Pi NAS

Building the Raspberry Pi NAS was quite a lengthy process in itself, so rather than extend the length of this comparison, I have separated the build guide. This allows me to include more detail in the guide so that you can easily follow along and build your own NAS if you’d like to.

The build essentially involved designing an enclosure, mounting the previously listed hardware into it and then installing Open Media Vault (OMV).

Testing The Raspberry Pi NAS

I’ve prepared three test files to use on both NAS setups, a 11.7GB video, a 1GB disk image and a 1GB folder of saved Arduino code with 4000 smaller files in 1300 folders. For each file, I’ll test the time taken to write the file to the NAS and then to read it from the NAS, and I’ll do this three times for each and take the average.

Copying the single large video file across to the NAS, I got an average write speed of 80.3 MBps. Copying the same file from the NAS, I get an average read speed of 94.5 MBps.

For the disk image, I got a slightly slower write speed, but a faster read speed. For the Arduino code, I got substantially slower read and write speeds.

As far as power consumption goes, the Pi 4 NAS uses around 25W when booting up and spinning up the drives, and this settles at around 17W during use. The adaptors do spin the drives down when they’re not in use, so power consumption then goes down to around 6W.

Raspberry Pi NAS Power Consumption Running

Raspberry Pi NAS Power Consumption Drives Spun Down

So those are our benchmarks to beat, now let’s see what the Drivestor 4 can do.

Assembling & Setting Up The Drivestor 4 NAS

The Drivestor 4 comes as a pre-packaged solution with a 90W power supply included, so all we need to do is install the 3.5″ drives and it should then be ready to go.

To install the drives, we need to remove the main cover.

We can then slide a drive into each drive bay. I’m using all four bays, which is the maximum capacity of the Drivestor 4, but this is expandable to 12 bays using their optional expansion unit. So there is room to expand your NAS if you need it.

Installing Seagate Ironwolf Drives Into Drvestor 4

We then secure the drives with four screws into each.

Ironwolf Drives Installed In Drivestor 4

That’s it for the assembly, we can close the cover and get it set up.

One thing you’ll notice on power-up is that the Driverstor powers the drives up sequentially, it doesn’t just spin them all up at once. It does this to manage the peak power consumption, as these 3.5″ drives use substantially more power to start up than when they’re running.

The Drivestor doesn’t have any display or HDMI output, so we need to figure out what IP address has been assigned to it by logging into our router’s DHCP table or using a tool like AngryIP Scanner. Asustor also provide a utility called Control Center which scans your network for their connected products, making it easy to set up.

With the NAS’s IP address, we can head to the web dashboard to continue setting it up.

They also provide a mobile app called AiMaster which you can use to set up your NAS as well. I’m going to use the mobile app for now as it’s straightforward to use and guides you through each step.

I’m going to go with a RAID5 configuration for the NAS as this strikes a good balance of redundancy and performance. This configuration means you still get to use the capacity of three drives, with only one volume being used for parity data, allowing the system to recover from a failure of any single drive, which is perfect for a home NAS setup.

Setting Up Asustor NAS From AiMaster App

You can then also set up folders and manage access control.

This was quite a bit easier to do on the Drivestor than on OMV. The app and web interface guide you through setting up the NAS really well, with explanations for all of the settings. They also provide a good set of defaults if you aren’t really sure what you’re doing.

Testing The Drivestor 4 NAS

To test the Drivestor 4’s speed, I’m going to copy the same files that I used previously for my Raspberry Pi NAS test.

Copying the single large video file across to the NAS, I get an average write speed of 131.7MBps. Copying the same file from the NAS, I get an average read speed of 205.6MBps.

The disk image resulted in faster read and write speeds than the video, and the code was substantially slower, as with the Raspberry Pi NAS.

So the Drivestor is quite a lot faster than the Raspberry Pi NAS – around 60% faster write speeds and over double the read speed. This is largely to do with it having 2.5G Ethernet, which the Pi lacks. You could potentially improve this on the Pi by adding a 2.5G Ethernet adaptor to it, but you’d then need to either get rid of one of the drives or use a USB hub as you’ve only got the two USB 3.0 ports. If you used a hub, there would still be a limit to the amount of data that the Pi can handle through the USB ports, so you’d be sharing the bandwidth between the drives and any additional controllers.

This is one of the examples of something that is both a strength and weakness of the Raspberry Pi NAS. It’s great in that you’re starting with a blank canvas, so you can customize your NAS to your particular needs, but this can also be quite intimidating if you’re just getting started. There is a lot of information to sift through and decisions to make, all of which will have some influence on the complexity and performance of your setup.

As for power consumption by the Drivestor, I was actually quite surprised to see how similar it was to the Raspberry Pi NAS. It used a much higher 50W on boot and spin-up, but this settled at around 25W once running. With the drives spun down, power consumption goes down to 10W and after a while, it seems to go into a lower power mode that reduces consumption to the same figure as the Pi – just 6W. Keep in mind for the running figures that this NAS has two more drives than the Raspberry Pi NAS.

Drivestor 4 Power Consumption Drives Spun Down

So Is It Better To Buy or DIY?

Now that we’ve assembled and tested the two NAS solutions, let’s see whether it is better to buy a pre-built NAS or build your own DIY solution.

Cost

Let’s start off with cost.

The Pi NAS cost $162 for the parts to build the NAS without the drives and then the two drives cost an additional $270 for a total of $432. The Drivestor costs $290 and then the four drives cost an additional $540, for a total of $830.

I separated the drive costs to make the comparison between the actual NAS setups a bit more comparable, as the additional two drives on the Drivestor add quite substantially to the cost, and the Drivestor could run on only two drives if you wanted it to.

The Pi NAS still wins on cost for a total of $162 instead of the $290 Drivestor 4’s price tag.

Ease of Use

For Ease of Use, this hands down goes to the Drivestor 4, it’s a prepackaged solution that you just need to select drives for. Asustor even have a drive compatibility checker that you can use to check your drives before you buy them. It’s easy to assemble and configure and you’re not left looking for adaptors, power supplies or enclosures to finish it off.

Reliability

Reliability also goes to the Drivestor 4. The Raspberry Pi NAS is running off a MicroSD card, which are known to fail over time, and connecting the drives through the Pi’s USB ports means that no RAID options are available. That said the data is still being stored on the same drives, so although the Pi might need to be re-configured every so often, you shouldn’t have any data loss as long as the drives remain good.

Power Consumption

Power Consumption is much closer than I thought it would be, but goes to the Pi as a marginal win, albeit in a somewhat unfair comparison. The Drivestor uses more power when running as it’s got two additional drives, but when both NAS solutions are unused, they use basically the same.

Performance

Performance is lost to the Drivestor 4. Having 4 drive bays that support RAID and a 2.5G Ethernet port make it substantially faster than the Raspberry Pi NAS.

The Verdict

So overall the Drivestor 4 is probably the option you’d want to go for if you’re looking for an easy-to-use, reliable NAS that offers good performance for the price. If you’ve got the time to learn, or you’d like to build a NAS that is very specifically designed to your needs, then the Raspberry Pi NAS offers a bit more flexibility. You could also save a few dollars by going with the Pi option, although if your time is worth anything to you then this will probably work out to be a bit more expensive as well as you’ll no doubt have to spend a day or two assembling and setting it up.

Check out Asustor’s Amazon store for some of their other NAS solutions available, or check out their Drivestor 4 and Drivestor 4 Pro options. They’re really good products for a home or small office environment when access to your data and data integrity is important to you.

Also, let me know what you think of my Raspberry Pi NAS in the comments section below.

How To Build A Raspberry Pi NAS Using Open Media Vault

Michael Klements

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September 7, 2022

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How To Build A Raspberry Pi NAS Using Open Media Vault

This Raspberry Pi based NAS was built for my comparison with the Asustor Drivestor 4. Rather than cover the comparison and build in a single lengthy post, I have separated the build portion of the Raspberry Pi NAS to make it easier for you to build your own NAS along with me.

Here’s my video of the build and comparison, read on for the write-up and build guide:

What You Need To Build Your Own Raspberry Pi NAS

Raspberry Pi 4B – Buy Here
2 x 6TB Seagate Ironwolf NAS Drives – Buy Here
2 x USB 3.0 to SATA Adaptors – Buy Here
32GB MicroSD Card – Buy Here
5V Raspberry Pi Power Supply – Buy Here
12V 5A Power Supply – Buy Here
12V Barrel Jack Splitter – Buy Here
60mm Fan – Buy Here
Aluminium Heatsink – Buy Here
0.96” I2C OLED Display – Buy Here
4 Wire Jumper Cable – Buy Here
3mm Tinted Acrylic Sheets – Buy Here
M3 Screw Set – Buy Here
M2.5 Screw Set – Buy Here
M2.5 x 6mm Brass Standoffs – Buy Here
M2 Screw Set – Buy Here
#6-32 UNC Screws – Buy Here

Equipment Used

Gweike Cloud Laser Cutter – Buy Here
- Get $100 off the Gweike Cloud Laser by entering MK100 on checkout
USB C Screwdriver Set – Buy Here

Some of the above parts are affiliate links. By purchasing products through the above links, you’ll be supporting this channel, at no additional cost to you.

How To Build The Raspberry Pi NAS

For my Raspberry Pi NAS, I’m going to be using an 8GB Raspberry Pi 4B. This has a 1.5Ghz quad-core ARM Cortex-A72 CPU, 8GB of DDR4 RAM and 32GB of storage through a microSD card. It’s also got 2 USB 3.0 ports which we’ll be able to connect our drives to, 2 USB 2.0 ports for slower devices, and gigabit Ethernet.

Because we’ve only got two USB 3.0 ports on the Raspberry Pi, I’m only going to connect two 3.5″ SATA NAS drives to it. Alternately we could also use a USB hub as the ports on the Pi all share a PCIe lane anyway, but we’d still be limited to the maximum bandwidth of this lane, which I think is 4 Gbps.

I’m going to use two USB 3.0 to SATA adaptors to connect the drives to my Pi and we’ll need to provide external power to them using a 12V adaptor and a barrel jack splitter. I’ll also need another power supply for the Pi as this runs on 5V. I could power the Pi from the 12V supply as well, but I’d need to add another splitter and a step-down converter from 12V to 5V. I’m going to add a small OLED display which will be used to display some metrics and the NAS’ IP address. And finally, to cool the Pi and drives I’m going to use a 60mm fan which I’ll power from the Pi’s GPIO pins.

Designing The NAS Enclosure

Now that we’ve got the hardware together, we need to start assembling it, and for that, we need an enclosure. There aren’t a lot of options for a Raspberry Pi NAS, so I’m going to have to make my own.

To do that, I’m going to head over to my computer and open up Inkscape. I’ve used Inkscape before for a number of projects, it’s a great open-source package for creating 2D designs for laser cutting.

I sketched up the parts I need to hold the drives, the Pi, display and fan – there are two main side panels that attach to the drives and then a front fan panel, a Pi mounting panel and a top cover on which the OLED display is mounted.

Raspberry Pi DIY NAS Download

I then cut them out on my laser cutter. I cut them from 3mm tinted acrylic for a blacked-out look that the OLED display would still be visible through. You could also use clear or coloured translucent acrylic sheets if you’d like a different colour.

Assembling The NAS Hardware

To assemble the NAS, the fan gets mounted onto the front panel with some M3 x 12mm button head screws and M3 nuts.

60mm Cooling Fan Mounted Onto Side Panel

We can then mount the Raspberry Pi onto the middle panel with some M2.5 x 6mm brass standoffs, M2.5 x 6mm button head screws and M2.5 nuts.

The drives hold the side panels in place using four #6-32 UNC Screws on each side (a total of 4 per drive), and these side panels then support the fan panel and Raspberry Pi panel. Make sure that you position the tabs on the fan and Pi panel within the slots in the side panels before securing the second side panel to the drives.

Lastly, we can mount the OLED display onto the top cover using four M2 x 10mm screws and M2 nuts. This top cover isn’t screwed down so that it is easily removable if we need to get to the Pi.

Before closing up the top cover, we need to connect the fan to 3.3V and GND (you can also use 5V, but I found that the fan ran quieter on 3.3V and still produced a fair amount of airflow), and connect the display to 3.3V and GND, and then Plug SCL into Pin 5 and SDA into Pin 3. If you need more help with this, take a look at my guide on connecting an OLED stats display to a Raspberry Pi.

Raspberry Pi Installed In NAS And Display Connected

To finish it off, we need to plug a SATA to USB adaptor into each drive and connect these to our Raspberry Pi’s USB 3.0 ports, use the splitter and 12V power adaptor to provide power to our drives and finally, plug our power adaptor into our Pi. Depending on the power supply you’re using, you might need to use a 90 degree USB C adaptor to direct the cable toward the back of the NAS.

That’s the hardware part of our NAS build complete, so now we need to install and configure the software.

Installing and Setting Up Open Media Vault

To start, we need an operating system for our NAS to run on. For this, we’re going to be using Raspberry Pi OS Lite. We can flash this onto using Raspberry Pi Imager.

Choose Raspberry Pi OS Lite under alternate operating systems (OMV cannot be installed on the full desktop version, so make sure that you change to a Lite version), you can also give your Pi a new name, set up a username and password, your WiFi configuration if you’re going to be using WiFi to connect to your NAS and make sure that you enable SSH as we’re going to be setting the NAS up from another computer.

Insert the microSD card into your Pi and allow it to boot up. This usually takes around 5 minutes on a fresh install.

Once your Pi has booted up, we can SSH into it to continue the setup. You can do this on a windows PC using a utility like Putty or from another Pi using the following command:

ssh UserName@IPAddressOrHostname

Obviously changing your username and pi’s name (hostname) to the ones set up in the imager. So for my NAS, I used:

ssh nas@nas.local

You’ll be prompted to enter the password for the username you just set up, then you’ll be able to enter terminal commands.

We’ll start by setting up the OLED stats display using my display script. Following the commands in this guide to set it up, starting with the updates. Each time you reboot your Pi, you’ll need to ssh into it again once booted to continue setting it up.

Next, we can move on to installing Open Media Vault or OMV. This is done with a single line:

wget -O - https://github.com/OpenMediaVault-Plugin-Developers/installScript/raw/master/install | sudo bash

This script may take up to 30 minutes to run through and will end with your Pi requiring to be rebooted.

Once that is up and running, we can access our NAS through a web browser by going to the IP address shown on the OLED display. It’s also a good idea to set this up as a fixed IP address on your network as well, this will ensure that your NAS is given the same address each time it boots and will make it easier for the other computers on your network to find it. This is typically done through your router’s configuration interface but differs from brand to brand.

Log in to your NAS using OMV’s default username “admin” and password “openmediavault“.

The following instructions for the configuration of the NAS are quite high-level and assume that you’ve got some familiarity with OMV or other file-sharing packages, but should be sufficient to help you get started.

From the OMV web interface, you’ll probably be prompted to set up your dashboard. This doesn’t matter too much but just allows you to set up what information is displayed when you log in to the web interface. Choose which items you’d like to see on your dashboard and then click on save.

The first thing you’ll want to do is to click on the gear in the top right and change your password to something other than the default.

Next, click on Storage in the menu on the left and then go to Disks. Both of your connected drives should show up here. If they don’t then shut the NAS down, check your connections and try again.

If both of your drives show up, then click on File Systems in the menu on the left again and then click on the small plus sign to create a new file system.

Ideally, we’d want to use the two drives in a RAID 0 or RAID 1 configuration so that we’ve got a single storage volume and potentially some redundancy, but OMV and most other packages don’t support RAID across USB-connected drives, so we’ll only be able to set them up as two separate storage volumes.

I’ve created one volume for my documents and files and then one for media like music, photos and videos.

You’ll need to select your drive and the file system type – EXT4 is fine for most setups. You’ll then be asked to mount your new file system. You’ll notice a yellow bar at the top asking you to apply your configuration changes. You can do this as you go or all right at the end, it doesn’t really matter. I like to do it as I go through each step.

Once we have a File System, we then need to create a Share Folder, so click on that menu option on the left. Click on the small plus sign to create a shared folder, then give it a name and select the File System you’d like to create it on. Leave the other fields as their defaults.

The last thing that we need to do is activate the SMB service so that our folder is accessible over our network. We do this by going to Services, then SMB/CIFS (Server Message Block / Common Internet File System), then clicking on settings and toggling it to Enabled. The other fields can be left as defaults.

Then go back to SMB/CIFS and click on shares to create a share, toggle to Enabled and select the folder that you’d like to share over the network. You can also set permissions to allow Guests (users who haven’t logged in) to access the folder or require all users to log in (using their OMV username and password) to access the shared folder. Click on save, then accept the configuration changes at the top (yellow bar) and your NAS is then ready to be accessed on another computer.

It’s a good idea to set up users and roles as well, but for the purpose of this guide, the NAS is now usable on your network.

How To Access Your NAS On Your Network

The way in which you access your NAS on your network will depend on what device you’re accessing it from and what operating system it is running.

On a Mac, open up Finder then click on Go and Connect to Server. Enter the path of the network drive that you’re trying to map and then click on connect. You might be asked to enter login details, then click on Ok to mount the drive.

On Windows 10, open File Explorer, click on This PC from the left panel, then Computer from the tabs at the top and then Map Network Drive. Select an available drive letter, enter the path of the network drive that you’re trying to map (or use the Browse function) and then select Finish.

Let me know what you think of my Raspberry Pi NAS in the comments section below, or if there are any changes you’d like to see made to the design. Also, check out my comparison between this DIY NAS and the Asustor Drivestor 4.

I Upgraded My 3D Printed Speakers, Adding WiFi Streaming and AirPlay

Michael Klements

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August 31, 2022

0

I Upgraded My 3D Printed Speakers, Adding WiFi Streaming and AirPlay

I recently built a Bluetooth speaker for my workshop. It works quite well and I’ve been happy with the sound quality so far, but then Arylic reached out and asked if I’d be interested in trying one of their DIY amplifier boards, or more specifically the Up2Stream Amp V4.

Arylic sell a range of wired and wireless amps and speakers which are ready to use. They also sell the electronics separately in the form of DIY boards that allow you to build your own enclosures and speaker sets, or add streaming support to your existing setups.

Since I had designed my speaker with adaptability in mind, it would be fairly easy to swap out the amplifier I used, so I agreed to give it a try.

Here’s my video of the build, read on for the written guide:

What You Need To Build Your Own WiFi Speaker

Arylic Up2Stream DIY Board (Arylic Web Store) – Buy Here
Arylic Up2Stream DIY Board (Amazon) – Buy Here
2 x Dayton Audio PC68-4 Drivers – Buy Here
12V Inline UPS – Buy Here
60 x M3 x 8mm Black Button Head Screws – Buy Here
4 x M3 x 12mm Button Head Screws – Buy Here
60 x M3 Brass Inserts – Buy Here
8 x Rubber Feet – Buy Here
0.5m Speaker Wire – Buy Here
Black PLA Filament – Buy Here
3mm Clear Acrylic – Buy Here

Equipment Used

Creality Ender 3 S1 Pro 3D Printer – Buy Here
K40 Laser Cutter/Engraver – Buy Here
Electric Screwdriver – Buy Here
TS100 Soldering Iron – Buy Here
Knipex Wire Strippers – Buy Here

What Is The Arylic Up2Stream Amp V4?

The Arylic Up2Stream Amp V4 arrived in the mail about a week after shipping. It comes in a small plastic case along with a terminal block, screwdriver and manual.

The box it arrived in is from an older 2.0 model, the actual board is the V4 board. You can see this marked on the underside of the board later.

The biggest difference between this and the amplifier that I used previously is that this board adds WiFi to my speaker, with the ability to connect directly to online streaming providers like Spotify or Amazon Music to stream. This avoids any compression losses and any issues with the range of the speaker from the playback device. It also adds support for Apple AirPlay and you can use multiple Arylic Up2Stream boards for multiroom installations.

It does come with an increased price tag though as this board is currently being sold for $99 through Arylic’s web store.

The Up2Stream Amp has two 50W outputs at 24V when used with 4ohm drivers like the Dayton Audio drivers I used. It accepts a voltage input from 12 to 26V and can be used with 4 to 8 ohm drivers.

The board is jam-packed with plugs and pins to add inputs, buttons and displays, most of which are available as plug-in modules from their web store. So you can build your own custom setup. You can even add a DAC for enhanced audio quality.

At the front is a mode light to tell you what the mode or current sound source is, and an IR sensor for remote control. The remote control can also be bought separately from their web store.

At the back is a power button, an RJ45 LAN Port for a wired connection, a USB port to play music from a flash drive, a micro-USB port for sound input from a computer, a 3.5mm line-in jack, speaker output terminals and a 12-26V DC power input jack.

As mentioned previously, there are a number of ports and pins available for add-ons and these are all labelled on the underside of the board.

Designing The New Amplifier Housing

To start off, we need to re-design the amplifier housing to hold the Arylic Up2Stream Amp between the two speakers. Because this amplifier is a bit wider, we’re also going to have to adjust the speaker handle to span a bit further, but we’ll pick up on the same screw holes so that we can use the speaker housings with either amplifier board.

I printed the new housing and handle out on my 3D printer and laser cut a new acrylic cover for it. I also engraved some labels onto the acrylic cover for the ports on the back and the mode LED.

If you’re making this speaker from scratch and not modifying the previous design, please visit the previous design page for more detailed information on making up the speaker housings and wiring the drivers.

Assembling The Arylic Amp & Speakers

Before we can assemble the components, we need to melt some M3 brass inserts into the newly printed parts for our screws to screw into. I did this on the previous build as well to improve the strength and durability of the screwed joints.

These are just melted into place using a soldering iron set to a temperature higher than the 3D printing filaments melting temperature, 250-350C works well.

On the Arylic amplifier housing, you’ll need to add four inserts to the top four holes for the acrylic cover and then four inserts into the holes on the sides to mount to the speakers. The handle also needs six brass inserts as with the original design.

As with the previous design, the amplifier is mounted into the housing with some brass standoffs, although these are now M2.5 x 6mm standoffs. These just screw into the holes I’ve printed into the base of the housing and the amplifier is then held in place with an M2.5 screw into each standoff.

Before I screw the amp onto the standoffs though, I’m going to solder the speaker wires to the board. This is so that I don’t have to add the terminal block onto the back and have the speaker wires sticking out the back of the amp.

You’ll need to first remove the terminal block connector from the board by heating up the soldered joints either with a hot air device or your soldering iron.

With that done, we can now screw the amp into place.

We also need to stick the WiFi and Bluetooth antennas onto the sides of the amplifier housing.

The top cover is then held in place with some M3 x 8mm button head screws.

The handle can then also be replaced with the same M3 x 8mm button head screws, three screws on each side.

We can then close up the speaker housings again by re-installing the side panels.

That’s our speaker modification complete, so let’s turn it on and try it out.

Using The Arylic Speaker & 4Stream App

I’m going to use the same 24V 3A adaptor that I used previously. It’ll also run using the 12V in-line UPS that I used previously although the battery life will likely be a bit poorer with this more power-hungry amplifier.

Once we have power to the amp, we need to download Arylic’s 4Stream App. We can then find our device and set it up on our WiF network. These steps are all guided pretty well from within the app.

That’s it, it’s now ready to start streaming.

From the app, we can set up music streaming sources or play local music on the device. I obviously couldn’t stream music from Spotify or Amazon music for my test in the video, so I had to play a local file.

There was definitely a significant improvement in audio quality when compared to the Bluetooth amplifier.

We can now control the bass and treble settings from the app, rather than the previous physical controls.

We can also playback local files or play music through Apple music using AirPlay.

The 4Stream app by Arylic also allows you to set up device names and multi-room zones. You can even set up presets to easily access your favourite music playlists from the remote control or certain buttons, and you can set an alarm clock to start and stop playing music at a specific time.

Final Thoughts On The Arylic Up2Stream Amp V4

The Arylic Up2Stream Amp V4 has made a noticeable improvement in the audio quality of my speaker and I love that I’m now able to play music without having to keep my phone nearby.

The speaker terminals are one of the things I don’t really like on the board. If your speakers are separate from your amplifier, which is most often the case, then this arrangement works well, but I would have liked some pads next to the terminals or different terminals that could be used if you want to keep the speaker wiring internal, like with my design. It’s not a big issue, I just removed the terminal block and soldered the speaker wires to the board directly, but I feel like this should have just been an option.

I also think a nice feature for this amplifier would be to add PoE support. It would be great to have a single network cable plugged in to provide both the data connection and power to the device, which seems like it would fit in with the amp’s power requirements.

Other than those, their range of DIY boards and accessories are great for building your own custom speaker sets, or even if you’d just like to add streaming support to your current setup. Check out Arylic’s web store for some other amplifier options and to see their range of accessories.

Let me know down in the comments what you think of the Arylic Up2Stream board or if you’ve used one of their other products.

The DIY LifeTech & Electronics

The DIY LifeTech & Electronics

Where To Buy The Bluetti AC200MAX?

Unboxing & First Look

Charging Options On The AC200MAX

DC Power Options On The AC200MAX

Four Outlets To Provide 2200W Of AC Power

Bluetti Mobile Phone App

Additional Power Options On The AC200MAX

How Much Does It Cost?

Final Thoughts On The Bluetti AC200MAX

Where To Get The Khadas Edge 2

Equipment Used During The Review

Unboxing & First Look At The Edge 2

Edge 2 Active Cooling Kit

Flashing The OS With OOWOW

YouTube Video Playback On The Edge 2

Linux Games

PS2 Emulation Using Aether SX2

Khadas Edge 2 Power Consumption

Active Cooling Kit & Fan Speed

Some Things I Don’t Like On The Edge 2

Final Thoughts On The Khadas Edge 2

What You Need To Make Your Own Keyboard

Equipment Used

Unboxing The xTool M1

xTool’s Air Purifier

Designing The Mechanical Keyboard For My Pi

Cutting The Keycaps On The xTool M1

Assembling The Mechanical Keyboard

The Finished Keyboard

Engraving Other Objects On The xTool M1

Final Thoughts On The xTool M1

What You Need To Build Your Own M.2 SSD Pi Case

Tools & Equipment Used

Making The M.2 SSD Raspberry Pi Case Components

Installing The Raspberry Pi & M.2 SSD Shield

Installing The Fan On The Acrylic Side Panel

Loading The Operating System Onto Your SSD

Testing The M.2 SSD On Our Raspberry Pi

Where To Buy An ArduCam ToF Camera

Other Components Used For This Review

Equipment Used

Unboxing And Setup Of The ToF Camera

Testing The Camera Using The ArduCam Example

Installing The ArduCam ToF Camera Into My Desktop Case

Tests On More Objects In My Workshop

Final Thoughts On The ArduCam ToF Camera

Where To Buy EcoFlow Power Kits?

What Are EcoFlow Power Kits?

A Closer Look At The Main Components

EcoFlow Power Hub

EcoFlow LFP Battery

EcoFlow Smart Distribution Panel

EcoFlow Console

Preterminated Cables

Testing The Power Kits System On My Workbench

Connecting The System Components Together

Turning The System On For The First Time

Trying A 3D Printer As A Load On The System

Taking My Workshop Offgrid Using EcoFlow Power Kits

Configuring The Power Kits System Using The EcoFlow App

Testing The Power Kits System Under A Heavy Load

Final Thoughts On The EcoFlow Power Kits

Where To Buy The Gweike Cloud

What You Need To Make Your Own Pi Case

First Look At The Gweike Cloud Laser Cutter

Unboxing & Setup

Using Gweike Cloud’s Online Software

Cut And Engrave Test File

Designing & Cutting The Raspberry Pi Case Components

Assembling The Raspberry Pi Cases

Final Thoughts On The Gweike Cloud

What You Need To Build Your Own NAS

Asustor Drivestor 4 NAS – Pre-built Option

Raspberry Pi NAS – DIY Option

Equipment Used

Let’s Take A Look At The Two Contenders

How Are We Going To Compare Them?

Building The Raspberry Pi NAS